Mitsubishi Outlander XL. Manual - part 839

ZC6007580000

1

Double-sided tape: 10 mm (0.39 in) width and  1.2 mm (0.05 in) thickness

Double-sided tape affixed location

<Rear roof garnish>

Rear roof garnish removal
·

Roof rail (Refer to P.51A-19)

·

Headlining  (Refer  to  GROUP  52A,
Headlining P.52A-15)

1. Rear roof garnish
Liftgate garnish removal
·

Rear wiper motor (Refer to P.51B-49)

·

Liftgate  trim  (Refer  to  GROUP  52A,
Liftgate trim P.52A-14)

Liftgate garnish removal

>>A<< 2. Liftgate garnish

Liftgate lower garnish removal
·

Liftgate lower trim (Refer to GROUP 52A,
Liftgate lower trim P.52A-14)

3. Liftgate garnish cover
4. Liftgate lower garnish

Required Special Tool:

｠

MB990784: Ornament remover

INSTALLATION SERVICE POINT

>>A<< LIFTGATE GARNISH INSTALLATION

ZC6003670000

Weatherstrip

Tape

Tape

Rear wiper

A

A

Section A – A

Liftgate 
garnish

Weather- 
strip

When installing the liftgate garnish, roll up the weatherstrip
and secure it with a tape as shown to avoid trapping it.

DOOR SASH TAPE

REMOVAL AND INSTALLATION

M15101000241USA0000010000

Pre-removal and post-installation operation

｠

Door Trim Assembly Removal and Installation (Refer to GROUP 52A - Door Trim, P.52A-11).

｠

Door  Beltline  Weatherstrip  Inner  Removal  and  Installation  (Refer  to  GROUP  42Ab  -  Window  Glass  Runchannel  and  Door

Opening Weatherstrip P.42Ab-110).

｠

Door Opening Weatherstrip Outer Removal and Installation (Refer to GROUP 42Ab - Window Glass Runchannel and Door

Opening Weatherstrip P.42Ab-110).

｠

Door  Window  Glass  Runchannel  Removal  and  Installation  (Refer  to  GROUP  42Ab  -  Window  Glass  Runchannel  and  Door

Opening Weatherstrip P.42Ab-110).

｠

Door  Beltline  Molding  Removal  and  Installation  (Refer  to  GROUP  42Ab  -  Window  Glass  Runchannel  and  Door  Opening

Weatherstrip P.42Ab-110).

EXTERIOR

51A-11

DOOR SASH TAPE

ZC600447

1

2

3

N

N

N

0000

Removal steps

<<A>>

>>A<<

1.

Front door sash tape, rear

<<A>>

>>A<<

2.

Rear door sash tape, front

<<A>>

>>A<<

3.

Rear door sash tape, rear

Required Special Tool:

｠

MB990528: Stripe Tape Spatula

REMOVAL SERVICE POINT

<<A>> DOOR SASH TAPES REMOVAL

Pay attention to keep from getting burned by hot door panel
or tapes.

1.

Use a hair drier to warm the tape.

2.

Peel the tip of the tape with your finger, and then peel off the
tape in parallel with the application surface.

51A-12

EXTERIOR

DOOR SASH TAPE

INSTALLATION SERVICE POINT

>>A<< DOOR SASH TAPES INSTALLATION

ZC5016230000

MB990528

Unit: mm(in)

MB990528

40 to 50°

30 to 45°

10 to 20
(0.39 to 0.79)

10 to 20
(0.39 to 0.79)

Door sash tape

Backing paper

Door sash tape

Backing paper

<Pushing direction>

<Pulling direction>

3 to 7 cm/sec.

3 to 7 cm/sec.

｠

The ambient temperature should be 20 - 30 °C(68 - 86°F).
Ensure  that  the  working  area  is  clean.  Ideally,  the  tape
application should be done at ambient temperature of 25°
C(77°F).

｠

If  ambient  temperature  is  less  than  15°C(59°F,  heat  the
tape and application surface to a temperature of 20 - 30 °
C(68 - 86°F). Alternatively, allow it to cool if it is 35°C(95°
F)  or  higher.  The  adhesive  property  of  the  tape  is
deteriorated  at  low  temperature,  so  the  tape  may  come
adrift  easily.  Meanwhile,  the  tape  will  be  softened
excessively at high temperature.

｠

When  beginning  to  apply  the  tape,  pay  particular
attention. If the end of the tape cannot be applied to the
specified  position  with  an  accuracy  of  less  than  1  mm
(0.04 in), it may cause the poor appearance or adhesion.

｠

When  using  the  special  tool,  stripe  tape  spatula
(MB990528) to apply the tape, be sure to move it steadily,
evenly  and  without  interruption.  If  you  fail  to  do  so,  a
groove (usually known as shock line) may be left on the
tape  surface.  Meanwhile,  if  you  move  it  too  slowly,  air
bubble may be left inside the tape. Keep even pressure,
constant  speed  and  steady  application  angle  when
moving the special tool.

1.

Wrap a soft cloth (synthetic fiber) around the tip of the special
tool.

2.

Use white gasoline to degrease the tape application surface.

3.

Wipe away dirt from the tape.

EXTERIOR

51A-13

DOOR SASH TAPE

ZC6004480000

4(0.16)

4(0.16)

4(0.16)

4(0.16)

4(0.16)

4(0.16)

4(0.16)

4(0.16)

1(0.04)

3(0.12)

3(0.12)

3(0.12)

3(0.12)

3(0.12)

: Tape locating points

: T-stud for door opening weatherstrip attaching locations (6 places in all). 

Section A – A
Section D – D (*)

B

C

C

B

A

A

A

A

D

D

Section B – B

Section C – C

Unit: mm (in)

   37(1.46)
30.9(1.22)(*)

ZC5016240000

MB990528

Backing paper

Door sash 
tape

4.

Apply the door sash tape according to the procedure below.

(1)

Position the tape at the upper and lower locating points.

(2)

Peel of backing strip from the top of the tape and attach it
temporarily.

(3)

Peel off the backing strip to the half length of the tape.

(4)

Apply the tape using the special tool while peeling off the
remaining backing strip.

(5)

For the front rear door sash tape, apply it to plain surface
(A). Then apply it to stepped surface (B).

(6)

Press the folded area of the tape by three stages (60°, 120°
and holding), rolling in toward the vehicle inside direction.

51A-14

EXTERIOR

DOOR SASH TAPE