Mitsubishi Outlander XL. Manual - part 837

FRONT BUMPER ASSEMBLY

REMOVAL AND INSTALLATION

M15101000014USA0000010000

ZC501821

1

2

2

3

4

0000

8

3

3

8

7

5

6

5

4

A

A

B

B

Section A – A

Section B – B

Front end 
cross member

Front end 
cross member

Headlight 
support 
panel

Engine room 
under cover

Engine room 
under cover

Front fender

Claw

Clip

Splash shield

5.0 ± 2.0 N·m
45 ± 17 in-lb

4.4 ± 1.4 N·m
39 ± 12 in-lb

20 ± 5 N·m
15 ± 3 ft-lb

20 ± 5 N·m
15 ± 3 ft-lb

4.4 ± 1.4 N·m
39 ± 12 in-lb

9.5 ± 3.5 N·m
85 ± 31 in-lb

Removal steps

·

Radiator grille (Refer to P.51A-7)

1.

Splash shield mounting clips

2.

Engine  room  under  cover  mounting
clips and bolts

3.

Front bumper assembly

4.

Front bumper side bracket

Removal steps

5.

Headlight bracket

6.

Front end panel guide

7.

Front bumper reinforcement

8.

Bumper lower bracket

EXTERIOR

51A-3

FRONT BUMPER ASSEMBLY

DISASSEMBLY AND ASSEMBLY

M15101000016USA0000010000

ZC501828

1

2

3

9

10

11

4

12

6

8

7

0000

5

13

NOTE

    

       : Claw positions

13

1

4

5

Claw

A

A

Section A – A

Disassembly steps

1. Front bumper extension A
2. Front bumper extension B
3. AT oil cooler duct
4. Front bumper air guide duct
5. Front bumper grille
6. Front  fog  light  assembly  (Vehicles  with

front fog light)

7. Front fog light bezel (Vehicles with front

fog light)

8. Front fog light bracket (Vehicles with front

fog light)

Disassembly steps

9. Front bumper reinforcement A
10
.

Front bumper core

11
.

Front bumper reinforcement B

12
.

Front bumper harness

13
.

Front bumper face

51A-4

EXTERIOR

REAR BUMPER ASSEMBLY

REAR BUMPER ASSEMBLY

REMOVAL AND INSTALLATION

M15101000019USA0000010000

ZC600233

1

5

3

0000

3

5

6

2

4

6

3

A

A

B

B

B

A

A

A

A

A

A

B

A

A

Section A – A

Section B – B

Claw

Claw

20 ± 5 N·m
15 ± 3 ft-lb

20 ± 5 N·m
15 ± 3 ft-lb

Removal steps

·

Rear combination light (Refer to GROUP
54Ac,  Rear  combination  light  P.
54Ac-182)

·

Rear

 bumper

 harness

 connector

connection

1. Splash shield mounting clips

Removal steps

2. Rear bumper cover
3. Rear bumper assembly
4. Rear bumper beam assembly
5. Rear bumper side bracket
6. Rear bumper face side bracket

EXTERIOR

51A-5

REAR BUMPER ASSEMBLY

DISASSEMBLY AND ASSEMBLY

M15101000021USA0000010000

ZC600234

1

0000

2

3

6

4

2

5

1

1

3

NOTE

    

: Claw positions

A

A

 : Clip positions

Section A – A

Claw

5.0 ± 2.0 N·m
45 ± 17 in-lb

1.5 ± 0.2 N·m
13 ± 2 in-lb

1.5 ± 0.2 N·m
13 ± 2 in-lb

5.0 ± 2.0 N·m
45 ± 17 in-lb

Disassembly steps

·

Rear  side  marker  light  connector
connection

1. Rear corner bumper
2. Rear side marker light
3. Rear bumper face

Disassembly steps

4. Rear bumper harness
5. Rear bumper weatherstrip
6. Towing cover

51A-6

EXTERIOR

RADIATOR GRILLE