Mitsubishi Outlander XL. Manual - part 744

DOOR ASSEMBLY

REMOVAL AND INSTALLATION

M14203000022USA0000010000

Post-installation operation

｠

Door adjustment (Refer to P.42Ab-86.)

ZC600079

6, 7

1

2

3

4

6

7

8

9

10

0000

26 ± 6 N·m
19 ± 5 ft-lb

26 ± 6 N·m
19 ± 5 ft-lb

25 ± 4 N·m
19 ± 3 ft-lb

20 ± 5 N·m
15 ± 3 ft-lb

4.0 ± 2.0 N·m
35 ± 17 in-lb

5.0 ± 1.0 N·m
44 ± 9 in-lb

5

<Front door>

Damper removal

1.

Damper
Door assembly and front door hinge
removal steps

·

Front scuff plate, cowl side trim (Refer
to  GROUP  52A  -  Interior  Trim  P.
52A-10.)

2.

Wiring harness connector connection

3.

Door check connecting bolt

4.

Door assembly

·

Side air dams (Refer to GROUP 51A,
Side Air Dams P.51A-15.)

Door assembly and front door hinge
removal steps

5.

Fender rear protector

6.

Front door upper hinge

7.

Front door lower hinge
Striker removal steps

>>A<<

8.

Striker

9.

Striker shim
Door switch removal

10. Door switch

DOOR

42Ab-95

DOOR ASSEMBLY

ZC600080

5, 6

1

2

3

4

5

6

7

8

9

0000

<Rear door>

26 ± 6 N·m
19 ± 5 ft-lb

26 ± 6 N·m
19 ± 5 ft-lb

25 ± 4 N·m
19 ± 3 ft-lb

18 ± 7 N·m
13 ± 5 ft-lb

18 ± 7 N·m
13 ± 5 ft-lb

20 ± 5 N·m
15 ± 3 ft-lb

5.0 ± 1.0 N·m
44 ± 9 in-lb

10

11

Damper removal

1.

Damper
Door assembly removal steps

2.

Wiring harness connector connection

3.

Door check connecting bolt

4.

Door assembly
Rear door hinge removal steps

·

Center  pillar  trim  (Refer  to  GROUP
52A, Interior Trim P.52A-10.)

5.

Rear door upper hinge

Rear door hinge removal steps

6.

Rear door lower hinge
Striker removal steps

>>A<<

7.

Striker

8.

Striker shim
Door switch removal

9.

Door switch
Rear door catch removal

10. Rear door catch

Rear door lock hook removal

11. Rear door lock hook

INSTALLATION SERVICE POINT

>>A<< STRIKER INSTALLATION

ZC6000810000

+1.5 mm

(0.06 in)

-1.5 mm

(0.06 in)

Striker center

Striker

Latch center

Latch

Install the striker so that the striker center does not deviate more
than ±1.5 mm (0.06 inch) from the latch center.

42Ab-96

DOOR

DOOR ASSEMBLY

INSPECTION

M14203000060USA0000010000

DOOR SWITCH CHECK

ZC600082

1

2

3

0000

Switch position Terminal

number

Normal
value

Release (ON)

1  -  Ground,  2  -
Ground,

 3

 -

Ground

Continuity
exists (2 Ω or
less)

Depressed
(OFF)

1  -  Ground,  2  -
Ground,

 3

 -

Ground

Open circuit

DOOR GLASS AND REGULATOR

REMOVAL AND INSTALLATION

M14203000912USA0000010000

Post-installation operation

｠

Door window glass adjustment (Refer to P.42Ab-88.)

DOOR

42Ab-97

DOOR ASSEMBLY

ZC600083

1

2

3

0000

2

<Front door>

4.0 ± 2.0 N·m
35 ± 17 in-lb

4.0 ± 2.0 N·m
35 ± 17 in-lb

4.0 ± 2.0 N·m
35 ± 17 in-lb

4.0 ± 2.0 N·m
35 ± 17 in-lb

Door  window  glass  assembly
removal steps

·

Door trim assembly (Refer to GROUP
52A, Door Trim P.52A-11.)

·

Waterproof film, belt line molding, belt
line  weatherstrip  inner,  and  speaker
bracket (Refer to P.42Ab-110.)

1.

Door window glass assembly
Power  window  regulator  removal
steps

>>A<<

·

Post-installation

 operation

 check

<Driver’s side only>

Power  window  regulator  removal
steps

·

Door trim assembly (Refer to GROUP
52A, Door Trim P.52A-11.)

·

Waterproof  film  and  speaker  bracket
(Refer to P.42Ab-110.)

<<A>>

2.

Power window regulator

3.

Power window motor

Required Special Tool:

｠

MB990480: Window Glass Holder

42Ab-98

DOOR

DOOR GLASS AND REGULATOR