Mitsubishi Outlander XL. Manual - part 718

ZC600050

AC506206

0000

8 (0.31)

17 (0.67)

Windshield end line

Seal line

Windshield spacer

Windshild

Align the windshield spacer
end line with the notch of the
ceramic line

Seal line

Windshield end line

Align the end of the glass stopper 
with the notch on the ceramic.

Windshield spacer and glass stopper installation position

Glass stopper

Unit: mm (in)

2.

Install  the  windshield  spacer  and  glass  stoppers  to  the
specified  positions  so  that  there  are  no  adrift  or  warped
surfaces inside the windshield.

BODY

42Aa-19

WINDOW GLASS

ZC600403

Adhesive tape installation position

Unit: mm (in)

0000

100
(3.9)

10
(0.39)

10
(0.39)

50
(1.96)

100
(3.9)

100
(3.9)

Windshield

Adhesive tape

Vehicle center line

Corner end

Corner end

3.

Install the adhesive tape to the windshield.

4.

Install the windshield molding to the windshield.

>>B<< WINDSHIELD INSTALLATION

1.

When replacing the windshield, temporarily set the windshield
against the body, and place a mating mark on the windshield
and body.

｠

The primer strengthens the adhesive, so be sure to apply
it evenly around the entire circumference. However, a too
thick application will weaken the adhesive.

｠

Do not touch the coated surface.

｠

Do  not  apply  the  primer  on  the  remaining  adhesive
because of weakening the adhesive.

2.

Soak  a  sponge  in  the  primer,  and  apply  evenly  to  the
windshield and the body in the specified places.

3.

Allow  the  windshield  to  dry  for  at  least  three  minutes  after
applying primer.

ZC600051

10 mm
(0.4 in)

15 mm
(0.6 in)

0000

4.

Fill  a  sealant  gun  with  adhesive.  Then  apply  the  adhesive
evenly around the windshield within 30 minutes after applying
the primer.

NOTE: 

Cut the tip of the sealant gun nozzle into a V

shape to simplify adhesive application.

5.

Align the mating marks on the windshield and the body, and
lightly  press  the  windshield  evenly  so  that  it  adheres
completely.

6.

Use  a  spatula  or  similar  tool  to  remove  any  excessive
adhesive. Clean the surface with 3M™AAD Part number 8880
or  equivalent.  Avoid  moving  the  vehicle  until  the  adhesive
sets.

｠

Do not move the vehicle unless absolutely necessary.

42Aa-20

BODY

WINDOW GLASS

｠

When testing for water leakage, do not apply strong water
pressure.

7.

Wait 30 minutes or more, and then test for water leakage.

QUARTER WINDOW GLASS

REMOVAL AND INSTALLATION

M14201000917USA0000010000

Pre-removal and post-installation operation

｠

Quarter trim upper removal and installation (Refer to GROUP 52A, Interior Trim P.52A-10).

ZC600404

N

1

2

3

N

0000

2

N

Adhesive tape: Double-sided tape[ 8 mm 
(0.31 in) width, 25 mm (0.98 in) length and 
1.2 mm (0.047 in) thickness.

BODY

42Aa-21

WINDOW GLASS

ZC600053

1

1

15

(0.59)

15

(0.59)

15

(0.59)

15

(0.59)

12
(0.47)

12
(0.47)

12
(0.47)

12
(0.47)

1

0000

B

B

A

A

C

C

D

D

1

Apply the primer and adhesive along the fictitious lines 
(seal line) between each of the marks

Section A – A

Section B – B

Section C – C

Unit: mm (in)

Section D – D

Ceramic line

Seal line center

Seal line center

Primer

Primer

Primer

Seal line center

Primer

Seal line

Mark

Seal line center

Adhesive: 3M™ AAD Part No. 8609 Super Fast Urethane and 3M™ AAD Part No. 8608 Super Fast Urethane Primer 
or equivalent

Removal steps

<<A>>

>>B<<

1.

Quarter window glass assembly

>>A<<

2.

Clip

Removal steps

>>A<<

3.

Fastener

Required Special Tool:

｠

MB990480: Glass Holder

REMOVAL SERVICE POINT

<<A>> QUARTER WINDOW GLASS ASSEMBLY REMOVAL

1.

In  order  to  protect  the  body  (paint  surface),  apply  the
protective tape to all body areas around the installed quarter
window glass assembly.

ZC600054 0000

Protective tape

2.

Stick  the  protective  tape  to  avoid  the  quarter  window  glass
assembly from dropping.

42Aa-22

BODY

WINDOW GLASS