Mitsubishi Outlander XL. Manual - part 717

STEP 3. Retest the system.

Q:Is any water leaking?

YES:

 Return to Step 1.

NO:

 This diagnosis complete.

SPECIAL TOOL

M14201000006USA0000010000

TOOL

TOOL  NUMBER  AND
NAME

SUPERSESSION

APPLICATION

MB990480

MB990480 Glass holder

General service tool

Removal  and  installation
of window glass

WINDSHIELD

REMOVAL AND INSTALLATION

M14201000908USA0000010000

Pre-removal and post-installation operation

｠

Front deck garnish removal and installation (Refer to GROUP 51B, Windshield Wiper P.51B-49).

｠

Roof drip molding removal and installation (Refer to GROUP 51A, Molding P.51A-8).

｠

Front pillar trim removal and installation (Refer to GROUP 52A, Interior Trim P.52A-10).

｠

Inside rear view mirror assembly removal and installation (Refer to GROUP 52A, Inside Rear View Mirror P.52A-17).

ZC600402

1

2

3

4

0000

N

N

N

1

2

3

4

0000

1

1

N

N

2

N

2

N

N

Adhesive tape: Double-sided tape[ 6.5 mm 
(0.25 in) width, 100 mm (3.93 in) length and 
0.4 mm (0.015 in) thickness.

BODY

42Aa-15

WINDOW GLASS

ZC6000330000

1

1

15

(0.6)

12

(0.4)

15

(0.6)

12

(0.4)

2

A

A

B

B

4

Unit: mm (in)

Section B – B

Section A – A

Apply the primer and adhesive along the fictitious lines 
(seal line) between each of the marks

Ceramic line

Seal line

Mark

Primer

Primer

Seal line center

Seal line center

Adhesive: 3M™ AAD Part No. 8609 Super Fast Urethane and 3M™ AAD Part No. 8608 Super Fast Urethane Primer 
or equivalent

Removal steps

<<A>>

>>B<<

1.

Windshield

2.

Windshield molding

>>A<<

3.

Glass stopper

>>A<<

4.

Windshield spacer

Required Special Tool:

｠

MB990480: Glass Holder

REMOVAL SERVICE POINT

<<A>> WINDSHIELD REMOVAL

1.

To protect the body (paint surface), apply cloth tape to all body
areas around the installed windshield.

2.

Make mating marks on the windshield and body.

42Aa-16

BODY

WINDOW GLASS

ZC6000450000

3.

Using piano wire.

(1)

Using  a  sharp-point  drill,  make  a  hole  in  the  windshield
adhesive.

(2)

Pass the piano wire from the inside of the vehicle through
the hole.

Do not let the piano wire touch the edge of the windshield.

(3)

Pull the piano wire alternately from the inside and outside
along the windshield to cut the adhesive.

ZC6000460000

Glass adhesive knife

ZC6000470000

Glass adhesive knife

Inserting  the  glass  adhesive  knife  too  deeply  into
windshield adhesive may damage windshield.

4.

Using glass adhesive knife
Keep glass adhesive knife at right angles with the windshield
edge, and put the blade at windshield edge and surface. Then
cut away adhesive along the windshield edge.

ZC600048

MB990480

0000

5.

Use special tool MB990480 to remove the windshield.

BODY

42Aa-17

WINDOW GLASS

ZC6000490000

｠

Be  careful  not  to  remove  more  adhesive  than  is
necessary.

｠

Be  careful  also  not  to  damage  the  paint  on  the  body
surface with the knife. If the paint is damaged, repair the
damaged area with touch-up paint.

6.

Use a knife to cut away the remaining adhesive so that the
thickness  is  within  2  mm  (0.08  inch)  around  the  entire
circumference of the body flange.

7.

Finish the flange surfaces so that they are smooth.

Allow the cleaned area to dry for at least three minutes. Do
not touch any surface that has been cleaned.

8.

When  reusing  the  windshield,  remove  the  adhesive  still
adhering  to  the  windshield,  and  clean  with  3M™  AAD  Part
number 8880 or equivalent.

9.

Clean the body side in the same way.

INSTALLATION SERVICE POINTS

>>A<< WINDSHIELD SPACER/GLASS STOPPER/
WINDSHIELD MOLDING INSTALLATION

Leave the degreased parts for 3 or more minutes to dry well,
before starting on the next step. Do not touch the degreased
parts.

1.

Use 3M™ AAD Part number 8880 or equivalent to degrease
the inside and outside of the windshield and the body flanges.

42Aa-18

BODY

WINDOW GLASS