Mitsubishi Outlander XL. Manual - part 716

STRUT TOWER BAR

REMOVAL AND INSTALLATION

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ZC600043

45 ± 7 N·m
33 ± 5 ft-lb

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Strut tower bar

WINDOW GLASS

GENERAL

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The  windshield,  quarter  window  glass  and  liftgate
window  glass  are  attached  by  an  urethane-base
adhesive to the window frame. This adhesive provides

improved glass holding and sealing, and also gives
body openings a greater structural strength.

ITEMS

ITEM

APPLICATION

QUANTITY

Wire (diameter × length)

For cutting adhesive

Five pieces of wire 0.6 mm × 1 m
(0.02 in × 3.3 ft)

Glass adhesive knife

For cutting adhesive

One

Sealant gun

For adhesive application

One

Wiping shop towels

-

As required

Sealer

For prevention of water and wind leaks
after adhesive application

As required

BODY

42Aa-11

WINDOW GLASS

ITEM

APPLICATION

QUANTITY

3M™  AAD  Part  No.  8906  or
equivalent

For cleaning

As required

Glass holder MB990480

For securing of window glass

Two

WINDOW GLASS INSTALLATION

Do not apply primer on the adhesion surface, as adhesion
may be reduced.

42Aa-12

BODY

WINDOW GLASS

ZC600044

Cleaning of adhesion surface
Cut off the residual adhesive until the 
thickness is less than 2 mm (0.08 inch).
Clean the adhesion surface with 3M™ AAD
part No. 8880 or equivalent, and let dry for
3 minutes or more.

Cleaning of adhesion surface
Completely cut off all of the residual 
adhesive. Clean the adhesive surface 
with 3M™ AAD part No. 8880 or 
equivalent, and let dry for 3 minutes or 
more.

Cleaning of adhesion surface
Clean off any dirt adhering to the adhesion 
surface with 3M™ AAD part No. 8880 or 
equivalent, and let dry for 3 minutes or 
more.

Attaching of window spacer
Attach the window spacer to set the 
positions for the glass to be installed.

Gluing of window dam and window spacer
Glue the window dam and window spacer to the glass, following the standard position all 
the way around the inside edge of the glass.

Application of adhesive
Within 30 minutes after applying the primer, apply the adhesive evenly all the way around 
the inside edge of the glass.

Installing the glass
After applying the adhesive, lightly  press the glass evenly so that it adheres 
completely.

Cleaning
After removing excess adhesive from the body or glass with a spatula, etc. 
Clean off  with 3M™ AAD part No. 8880 or equivalent.

Checking for water  leaks
Carry out a water test to verify there are no leaks.

Replacing  the glass

Reusing the glass

Window glass installation procedure

Body side

Window glass side

Application of primer
Do not apply primer on residual adhesive as doing so may affect adhesion. Apply enough primer on adhesion surface evenly taking 
care not to apply it on the residual adhesive. After applying primer, let it dry for 3 minutes or more.

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BODY

42Aa-13

WINDOW GLASS

WINDOW GLASS DIAGNOSIS

INTRODUCTION TO WINDOW GLASS DIAGNOSIS

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If water emerges from the following points, there is a problem in
the seal or body flange.

｠

Windshield

｠

Quarter window glass

｠

Liftgate window glass

WINDOW GLASS DIAGNOSTIC

TROUBLESHOOTING STRATEGY

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Use these steps to plan your diagnostic strategy. If you follow
them carefully, you will be sure that you have exhausted most
of the possible ways to find a window glass fault.

1.

Gather information from the customer.

2.

Verify that the condition described by the customer exists.

3.

Find the malfunction by following the Symptom Chart.

4.

Verify malfunction is eliminated.

WINDOW GLASS DIAGNOSTIC TROUBLE SYMPTOM CHART

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SYMPTOM

INSPECTION
PROCEDURE

REFERENCE PAGE

Water leak through windshield

1

 P.42Aa-14

Water leak through quarter window glass
Water leak through liftgate window glass

WINDOW GLASS SYMPTOM PROCEDURES

INSPECTION PROCEDURE 1: Water Leak Through Windshield/Water Leak Through
Quarter Window Glass/Water Leak Though Liftgate Window Glass

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DIAGNOSIS

STEP 1. Check if the seal is faulty.

Q:Is the seal faulty?

YES:

 Repair the seal, then go to Step 3.

NO:

 Go to Step 2.

STEP 2. Check if the body flange is deformed.

Q:Is the body flange deformed?

YES:

 Replace the body flange, then go to Step

3.

NO:

 Go to Step 3.

42Aa-14

BODY

WINDOW GLASS