Mitsubishi Outlander XL. Manual - part 719

ZC6000460000

Glass adhesive knife

3.

Use glass adhesive knife to cut away adhesive.

ZC6000550000

Glass adhesive knife

4.

Working inside the vehicle, insert the tip of a windshield knife
into the sealed part of the quarter window glass assembly.

If you lever the windshield knife, the quarter window glass
assembly may be damaged.

5.

Holding the tip of the windshield knife and the body flange at
right angles, align the blade of the windshield knife with the
body flange, and pull the blade parallel to the body flange to
separate the adhesive.

ZC6000560000

Clip

Seal line

Piano wire

6.

Use a piano wire to separate the clips.

ZC6000570000

MB990480

7.

Make  mating  marks  on  the  quarter  window  glass  assembly
and body, and use the special tool MB990480 to remove the
quarter window glass assembly.

BODY

42Aa-23

WINDOW GLASS

ZC6000490000

｠

Be  careful  not  to  remove  more  adhesive  than  is
necessary.

｠

Be  careful  also  not  to  damage  the  paint  on  the  body
surface with the knife. If the paint is damaged, repair the
damaged area with touch-up paint.

8.

Use a knife to cut away the remaining adhesive so that the
thickness  is  within  2  mm  (0.08  inch)  around  the  entire
circumference of the body flange.

9.

Finish the flange surfaces so that they are smooth.

Allow the cleaned area to dry for at least three minutes. Do
not touch any surface that has been cleaned.

10.

When  reusing  the  quarter  window  glass,  remove  the
adhesive still adhering to the quarter window glass, and clean
with 3M™ AAD Part number 8880 or equivalent.

11.

Clean the body side in the same way.

INSTALLATION SERVICE POINTS

>>A<< FASTENER/CLIP INSTALLATION

ZC6000580000

Cut off these convex parts

1.

If  the  quarter  window  glass  assembly  is  reused,  follow  the
procedure below:

(1)

Engage the clip with the body.

(2)

Separate the convex portion of the quarter window glass
assembly clip installation position.

NOTE: 

If the quarter window glass assembly is

installed without separating the convex portion of the
quarter window glass assembly clip installation
position, improper installation may result.

Before the next operation, leave the decreased parts for 3
minutes or more to dry. Do not touch the degreased parts.

2.

Use white gasoline to degrease the inside circumference of
the quarter window glass assembly and the body flanges.

ZC6000590000

Fastener

Attach the faster
in line with the
convexes

Convex on the
body flange

3.

Install  the  fasteners  to  the  specified  positions  on  the  body
flange.

4.

Install the fasteners to the quarter window glass assembly at
the positions which correspond to the fasteners on the body
flange.

42Aa-24

BODY

WINDOW GLASS

ZC600422

Corner end

Body flange

Adhesive tape

0000

5.

Install the adhesive tape to the specified positions on the body
flange.

>>B<< QUARTER WINDOW GLASS ASSEMBLY
INSTALLATION

Leave the degreased parts for 3 or more minutes to dry well,
before starting on the next step. Do not touch the degreased
parts.

1.

Use 3M™ AAD Part number 8880 or equivalent to degrease
the inside and outside of the quarter window glass and the
body flanges.

2.

Install the quarter window glass using the same procedure as
for the windshield installation (Refer to P.42Aa-15).

LIFTGATE WINDOW GLASS

REMOVAL AND INSTALLATION

M14201000920USA0000010000

Pre-removal and post-installation operation

｠

Rear wiper blade and arm assembly removal and installation (Refer to GROUP 51B, Rear Wiper and Washer P.51B-57).

｠

Liftgate spoiler assembly removal and installation (Refer to GROUP 51A, Liftgate Spoiler P.51A-20).

｠

Liftgate trim removal and installation (Refer to GROUP 52A, Liftgate Trim P.52A-14).

BODY

42Aa-25

WINDOW GLASS

ZC600060

N

N

N

1

4

N

2

N

5

N

2

N

5

6

3

0000

ZC600061

1

4

15
(0.59)

12
(0.47)

15
(0.59)

12
(0.47)

15
(0.59)

12 (0.47)

5

0000

A

A

B

B

1

1

6

C

C

Section A – A

Section B – B

Section C – C

Unit: mm (in)

Apply the primer and adhesive 
along the fictitious lines (seal line) 
between each of the marks

Ceramic line

Mark

Seal line

Seal line center

Seal line center

Seal line center

Primer

Primer

Primer

Adhesive: 3M™ AAD Part No. 8609 Super Fast Urethane and 3M™ AAD Part No. 8608 Super Fast Urethane Primer 
or equivalent

Removal steps

·

Harness connector

<<A>>

>>B<<

1.

Liftgate window glass

>>A<<

2.

Fastener

>>A<<

3.

Glass stopper

Removal steps

>>A<<

4.

Liftgate dam upper

>>A<<

5.

Liftgate dam side

>>A<<

6.

Liftgate dam lower

Required Special Tool:

｠

MB990480: Glass Holder

42Aa-26

BODY

WINDOW GLASS