Mitsubishi Outlander XL. Manual - part 534

ZK603010AA00

Never reuse the copper washers.

89.

Refer  to  the  table  below  or  the  exploded  view  for  the
tightening torque to install the cooler tube (IN) on the side
cover.

Tightening torque: 39.2 N·m (29 ft-lb)

ZK604018AA00

Ensure that the cooler tube (IN) is against the stop on the
side cover.

ZK602993AA00

Ensure that the stud bolts protrude from the case as much
as indicated in the table below.

Stud bolt 1 mm (in)

40 (1.6)

Stud bolt 2 mm (in)

61.5 (2.4)

90.

Install stud bolt 1 and 2 on the transaxle case.

ZK602991AA00

｠

Never reuse the O-rings.

｠

Apply ATF to the O-rings before installation.

91.

Install an O-ring on the baffle plate.

92.

Install the baffle plate on the converter housing. Refer to the
table below or the exploded view for tightening torque.

Tightening torque: 5.9 N·m (52 in-lb)

ZK602990AA00

｠

Never reuse the O-rings.

｠

Apply ATF to the O-rings before installation.

93.

Install an O-ring on the pressure test port bolt.

94.

Install the pressure test port bolt on the transaxle case. Refer
to the table below or the exploded view for tightening torque.

Tightening torque: 7.4 N·m (65 in-lb)

AUTOMATIC TRANSAXLE OVERHAUL

23B-71

TRANSAXLE

ZK602973AA00

｠

Never reuse the O-rings.

｠

Apply ATF to the O-rings before installation.

95.

Install an O-ring on the water-cooled fluid cooler.

ZK602989AA00

96.

Install  the  water-cooled  fluid  cooler  on  the  transaxle  case.
Refer to the table below or the exploded view for tightening
torque.

Tightening torque: 4.2 N·m (37 in-lb)

ZK602972AA00

ZK603030AA00

ZK603031AA00

｠

Never reuse the Park/neutral position switch.

｠

l  When  loosely  installing  the  switch,  insert  it  squarely
onto  the  manual  shaft.  (Do  not  hold  the  switch  at  an
angle.)

97.

Install  an  Park/neutral  position  switch  using  the  following
procedure.

(1)

Loosely  install  an  Park/neutral  position  switch  on  the
manual shaft.

(2)

Install the shift plate on the manual shaft.

Tightening torque: 23 ± 3 Nm (17 ± 2 ft-lb)

(3)

Set the manual shaft to Range N.

(4)

Align the hole in the Park/neutral position switch with the
hole in the shift plate. With the holes aligned, insert a pin
(Φ5 mm) or equivalent through the holes. Now, tighten the
bolt to the specified torque shown in the table below or in
the  exploded  view.  Refer  to  the  table  below  or  the
exploded view for tightening torque.

Tightening torque: 5.9 N·m (52 in-lb)

23B-72

AUTOMATIC TRANSAXLE OVERHAUL

TRANSAXLE

ZK602987AA00

｠

Never reuse the O-rings.

｠

Apply ATF to the O-rings before installation.

98.

Install an O-ring on the turbine sensor.

99.

Install the turbine sensor on the transaxle case. Refer to the
table below or the exploded view for tightening torque.

Tightening torque: 5.9 N·m (52 in-lb)

ZK602988AA00

｠

Never reuse the O-rings.

｠

Apply ATF to the O-rings before installation.

100.

Install an O-ring on the vehicle speed sensor.

101.

Install the vehicle speed sensor on the transaxle case. Refer
to the table below or the exploded view for tightening torque.

Tightening torque: 5.9 N·m (52 in-lb)

ZK603027AA00

Measure the end play at more than two locations and obtain
the average of the measurements.

102.

Install the torque converter on the transaxle. Ensure that the
dimension A is to the specification.

Dimension A mm (in)

11.6 (0.46)

103.

Install the control cable bracket and breather hose on the
transaxle.

Tightening torque: 23 ± 3 Nm (17 ± 2 ft-lb)

104.

Install the oil filler tube and oil level gage on the transaxle.

Tightening torque: 11 ±1 Nm (97 ± 9 in-lb)

105.

Install the harness bracket on the transaxle.

Tightening torque: 23 ± 3 Nm (17 ± 2 ft-lb)

106.

Install  the  RR  roll  stopper  bracket  and  FR  roll  stopper
bracket on the transaxle.

Tightening torque: 90 ± 10 Nm (66 ± 7 ft-lb)

107.

Install the transfer on the transaxle. <W6AJ>

Tightening torque: 68 ± 9 Nm (50 ± 7 ft-lb)

SIDE COVER

DISASSEMBLY AND ASSEMBLY

M12303000911USA0000010000

Refer  to  "GENERAL  DESCRIPTION"  for  the
meanings of the symbols used in the illustration.

AUTOMATIC TRANSAXLE OVERHAUL

23B-73

SIDE COVER

ZK602264AA00

1

2

3

4

5

6

Apply automatic
transmission fluid
to all moving parts
before installation.

7

1.

Side cover

2.

D-ring

3.

2-6 brake piston

4.

D-ring

5.

Spring retainer

6.

Snap ring

7.

Seal ring

DISASSEMBLY

ZK602265AA00

1.

Remove the seal rings from the side cover.

ZK602266AA00

Spring retainer

Snap ring

MB992196

Ensure  that  the  spring  compressor  (Special  Tool:
MB992196)  is  correctly  set,  directly  above  the  return
springs of the spring retainer assembly.

2.

While  pushing  the  spring  retainer  assembly  using  a  spring
compressor (Special Tool: MB992196), remove the snap ring.

23B-74

AUTOMATIC TRANSAXLE OVERHAUL

SIDE COVER