Mitsubishi Outlander XL. Manual - part 532

ZK602977AA00

60.

Install the 3-5 reverse clutch assembly.

ZK602940

A

AA00

3-5 Reverse clutch

Oil pump

Bearing race

Needle bearing

ZK602291AA00

Driven plate 

Retaining
plate

Brake piston

2-6 

Drive plate

Retaining
plate

ZK602933AA00

L1

ZK602951AA00

L2

A

Measure the end play at more than two locations and obtain
the average of the measurements.

61.

Measure  the  3-5  reverse  clutch  end  play  (A)  using  the
following  procedure.  Refer  to  "SERVICE  DATA"  for  the
specified 3-5 reverse clutch end play (A).

(1)

Measure distance L1 between the oil pump assembly end
face and A.

(2)

Measure  distance  L2  between  A  and  the  bearing  race
mounting surface.

(3)

Measure  distance  L3  between  the  oil  pump  mounting
surface  of  the  transaxle  case  and  the  needle  bearing
mounting surface of the 3-5 reverse clutch drum.

(4)

Measure thickness L4 of the needle bearing.

(5)

Calculate the end play using the following formula.

End  play  =  L3  -  (L1  -  L2)  -  L4  -  Bearing  race
thickness

(6)

Select an appropriate bearing race so that the specified
end  play  is  obtained.  Refer  to  "SERVICE  DATA"  for
selecting the bearing race.

AUTOMATIC TRANSAXLE OVERHAUL

23B-63

TRANSAXLE

ZK603020

L3

AA00

ZK602934AA00

L4

ZK603021AA00

｠

Apply Vaseline to the needle bearing before installation.

｠

Ensure that the needle bearing faces the correct direction.

62.

Install the needle bearing on the 3-5 reverse clutch drum.

ZK602975AA00

63.

Install the input shaft.

ZK602196AA00

｠

Never reuse the O-rings.

｠

Apply ATF to the O-rings before installation.

64.

Install an O-ring on the transaxle case.

23B-64

AUTOMATIC TRANSAXLE OVERHAUL

TRANSAXLE

ZK602195AA00

65.

Install the magnets on the oil strainer.

ZK602194AA00

｠

Never reuse the oil strainer.

｠

Apply ATF to the O-ring of the oil strainer.

66.

Install the oil strainer on the oil pump assembly. Refer to the
table below or the exploded view for tightening torque.

No. of bolts

3

Tightening torque: 9.4 N·m (83 in-lb)

ZK602935AA00

Apply Vaseline to the bearing race before installation.

67.

Install an appropriate bearing race on the oil pump assembly.

ZK602277AA00

｠

Never reuse the O-rings.

｠

Apply ATF to the O-rings before installation.

｠

Apply the ATF as little as possible because too much ATF
applied to the o-ring, could cause some confusion over
oil leakage

68.

Install an O-ring on the oil pump.

ZK603028AA00

69.

Install  the  oil  pump  assembly  and  oil  strainer  as  one  unit.
Refer to the table below or the exploded view for tightening
torque.

No. of bolts

7

Tightening torque: 21 N·m (15 ft-lb)

AUTOMATIC TRANSAXLE OVERHAUL

23B-65

TRANSAXLE

ZK603029AA00

｠

Never reuse the O-rings.

｠

Apply ATF to the O-rings before installation.

70.

Install an O-ring on the input shaft.

ZK603022

A

A

A

A

A

A

A

A

L2

L1

L3

L2

AA00

｠

Before  applying  the  sealant,  thoroughly  clean  the
mounting surface so that it is completely free of moisture,
lubricant and the old sealant.

｠

The start and finish of the bead should be close to the
middle of any pair of the adjoining bolt holes.

｠

Apply a double bead of sealant in sections A.

71.

Apply  Three  Bond  1216B  to  the  transaxle  case  mounting
surface of the converter housing (almost the center line of the
surface).

L1 mm (in)

3 - 5 (0.1 - 0.2)

L2 mm (in)

2.3 (0.09)

L3 mm (in)

1.8 (0.07)

ZK603006AA00

Mounting bolts are Torx E20 bolts.

72.

Install the converter housing on the transaxle case. Refer to
the exploded view for tightening torque.

No. of bolts

19

Tightening torque: 47 N·m (35 ft-lb)

23B-66

AUTOMATIC TRANSAXLE OVERHAUL

TRANSAXLE