Mitsubishi Outlander XL. Manual - part 533

ZK604020

MB992075

MB992197

AA00

ZK604021

MB992075

MB992198

AA00

｠

Never reuse the side oil seal.

｠

Apply ATF to the side oil seal before installation.

73.

Using the Special Tool, install a side oil seal.

｠

Oil seal installer (MB992197)

｠

Handle (MB992075)

ZK602962

A

B

C

D

AA00

｠

Ensure that the side oil seal is installed to the specified
depth shown in the table below.

｠

Measure the installed depth of the seal at four locations
diagonally.  Any  difference  between  the  measurements
should be no more than 0.3 mm.

On the transaxle case side
(A) MB992197

Seal  depth  (C)  from  case
end face: 4.0 ± 0.1 mm (0.2
± 0.004 in) or less

On  the  converter  housing
side

 (B)

 MB992198

<F6AJ>

Seal  depth  (D)  from
housing  end  face:  14.0  ±
0.1 mm (0.6 ± 0.004 in) or
less

ZK602985AA00

｠

Never reuse the O-rings.

｠

Apply ATF to the O-rings before installation.

74.

Install an O-ring on the ATF adjusting bolt.

75.

Install the ATF adjusting bolt on the transaxle case. Refer to
the table below or the exploded view for tightening torque.

Tightening torque: 7.4 N·m (65 in-lb)

AUTOMATIC TRANSAXLE OVERHAUL

23B-67

TRANSAXLE

ZK602999AA00

｠

Never reuse the lip seals.

｠

Apply ATF to the lip seals before installation.

76.

Install the lip seals on the transaxle case.

ZK602187                  

AA00

77.

Install  the  detent  spring.  Refer  to  the  table  below  or  the
exploded view for tightening torque.

78.

Install the bracket on the oil temperature sensor.

Tightening torque: 4.9 N·m (43 in-lb)

ZK603004

Oil temperature 

sensor 

Bracket

AA00

79.

Install the oil temperature sensor on the control valve. Refer
to the table below view for tightening torque.

Tightening torque: 7.8 N·m (69 in-lb)

ZK604015AA00

Check the oil pressure switch connectors (each indicated
with an arrow) for correct fit.

80.

Install the terminal assembly on the control valve.

ZK602997AA00

Apply ATF to the manual valve before installation.

81.

Install the manual valve on the control valve.

23B-68

AUTOMATIC TRANSAXLE OVERHAUL

TRANSAXLE

ZK604016AA00

82.

Press the terminal body into the transaxle case.

ZK603026AA00

Ensure that the notch in the manual valve is engaged with
the lug on the manual plate.

ZK602996AA00

83.

Install the control valve assembly on the transaxle case.

ZK602995

A

B

B

A

A

A

B

B

A

AA00

｠

Mounting bolt A is a hexagon head bolt.

｠

Mounting bolt B is a hexagon socket head bolt.

84.

Install the control valve assembly mounting bolts A and B.
Refer to the table below or the exploded view for tightening
torque.

Bolt code

A

B

Shank length mm (in)

70.1 (2.76) 50.8 (2.00)

No. of bolts

5

4

Tightening torque: 7.9 N·m (70 in-lb)

AUTOMATIC TRANSAXLE OVERHAUL

23B-69

TRANSAXLE

ZK602994AA00

｠

Never reuse the control valve cover gasket.

｠

Thoroughly  clean  the  control  valve  cover  gasket
mounting surface of the case so that it is completely free
of moisture, lubricant and the old gasket.

85.

Install the control valve cover gasket on the transaxle case.

ZK602960AA00

86.

Install the control valve cover on the transaxle case. Refer to
the table below or the exploded view for tightening torque.

No. of bolts

16

Tightening torque: 7.9 N·m (70 in-lb)

ZK602992AA00

Never reuse the snap ring.

87.

Install a snap ring on the terminal body.

ZK603011AA00

Never reuse the copper washers.

88.

Refer  to  the  table  below  or  the  exploded  view  for  the
tightening torque to install the cooler tube (OUT) onto the side
cover.

Eye bolt Tightening torque: 39.2 N·m (29 ft-lb)
Bracket Tightening torque: 21.6 N·m (16 ft-lb)

23B-70

AUTOMATIC TRANSAXLE OVERHAUL

TRANSAXLE