Mitsubishi Outlander XL. Manual - part 535

ZK602267AA00

Do not remove the return springs from the spring retainer
assembly.

3.

Remove  the  spring  retainer  assembly  from  the  2-6  brake
piston.

ZK602268AA00

ZK602269AA00

Do  not  feed  air  abruptly.  Otherwise,  the  2-6  brake  piston
may become stuck in the side cover.

4.

Feed air through the oil hole as indicated in the illustration to
remove the 2-6 brake piston from the side cover.
Remove the D-rings from the 2-6 reverse brake piston.

ASSEMBLY

ZK602269AA00

｠

Never reuse the D-rings.

｠

Apply ATF to the D-rings before installation.

1.

Install D-rings onto the 2-6 brake piston.

AUTOMATIC TRANSAXLE OVERHAUL

23B-75

SIDE COVER

ZK602270AA00

Apply ATF to the 2-6 brake piston before installation.

2.

Install the 2-6 brake piston onto the side cover.

ZK602267AA00

3.

Install the spring retainer assembly onto the 2-6 brake piston.

ZK602266AA00

Spring retainer

Snap ring

MB992196

Ensure  that  the  spring  compressor  (Special  Tool:  A)  is
correctly set, directly above the return springs of the spring
retainer assembly.

4.

While  pushing  the  spring  retainer  assembly  using  a  spring
compressor (Special Tool: MB992196), install the snap ring.

ZK602265AA00

｠

Never reuse the seal rings.

｠

Apply Vaseline to the seal rings before installation.

5.

Install seal rings onto the side cover.

DIFFERENTIAL

DISASSEMBLY AND REASSEMBLY

M12303000031USA0000010001

Refer  to  "HOW  TO  USE  THIS  MANUAL"  for  the
symbols in the schematic.

23B-76

AUTOMATIC TRANSAXLE OVERHAUL

DIFFERENTIAL

ZK604022

3

2

1

4

3

4

AA00

<W6AJ>

<F6AJ>

144 N·m
106 ft-lb

Apply automatic
transmission fluid
to all moving parts
before installation.

Disassembly steps

>>C<<

3.

Final gear

<<A>>

>>B<<

1.

Differential side bearing (transmission
case side)

<<B>>

>>A<<

2.

Differential  side  bearing  (converter
housing side)

Disassembly steps

4.

Differential sub-assembly

DISASSEMBLY SERVICE POINT

<<A>>DIFFERENTIAL SIDE BEARING REMOVAL

1.

Break  and  remove  the  roller  of  the  tapered  roller
bearing.

ZK603858AA00

MB990801

MB990956

MB990811

Inner race

2.

Using  the  Special  Tool,  remove  the  inner  race  of
differential  side  bearing  (transmission  case  side)
from the differential sub-assembly.

｠

Rear Axle Bearing Puller (MB990801)

｠

Side Bearing Puller Cap (MB990811)

｠

Needle Bearing Installer (MB990956)

AUTOMATIC TRANSAXLE OVERHAUL

23B-77

DIFFERENTIAL

<<B>>DIFFERENTIAL SIDE BEARING REMOVAL

ZK603859

MB990810

MD999566

MD998761

AA00

Using  the  Special  Tool,  remove  the  inner  race  of
differential side bearing (converter housing side) from
the differential sub-assembly.

｠

Side Bearing Puller (MB990810)

｠

Claw (MD999566)

｠

Cam Oil Seal Installer (MD998761)

REASSEMBLY SERVICE POINT

>>A<<DIFFERENTIAL GEAR BEARING
INSTALLATION

ZK603855AA00

MD998812

MD998813

MD998826

MB991559

<F6AJ>

ZK603856AA00

MD998812

MD998813

MB992213

<W6AJ>

｠

Do not re-use the inner race.

｠

Replace the inner race together with the outer
race.

Using the Special Tool, Bearing Installer (MB992213),
install  the  inner  race  of  reduction  gear  bearing
(converter housing side) on the reduction gear sub-
assembly.

｠

Installer Cap (MD998812)

｠

Installer-100 (MD998813)

｠

Installer Adapter (MD998826) <F6AJ>

｠

Cam  Oil  Seal  Installer  Adapter  (MB991559)
<F6AJ>

｠

Bearing Installer (MB992213) <W6AJ>

>>B<< DIFFERENTIAL GEAR BEARING
INSTALLATION

ZK603857AA00

MD998812

MD998813

MB992150

｠

Do not re-use the inner race.

｠

Replace the inner race together with the outer
race.

Using  the  Special  Tools,  install  the  inner  race  of
reduction  gear  bearing  (transmission  case  side)  on
the reduction gear sub-assembly.

｠

Installer Cap (MD998812)

｠

Installer-100 (MD998813)

｠

Oil Seal Installer (MB992150)

>>C<< DIFFERENTIAL FINAL GEAR
INSTALLTION

｠

The  differential  sub-assembly  can  be  only
assembled, but not disassembled.

｠

Assemble  the  final  gear  to  the  differential
assembly in the chamfer direction in the inside
diameter of the final gear.

｠

Tighten bolts diagonally.

23B-78

AUTOMATIC TRANSAXLE OVERHAUL

DIFFERENTIAL