Mitsubishi Outlander XL. Manual - part 523

ZK603042AA00

18.

Remove stud bolts from the transaxle case.

ZK603010AA00

19.

Remove the cooler tube (IN) from the side cover.

ZK603011AA00

20.

Remove the cooler tube (OUT) from the side cover.

ZK602992AA00

Be careful not to break the terminal body.

21.

Remove the snap ring from the terminal body and push the
terminal body into the transaxle case.

AUTOMATIC TRANSAXLE OVERHAUL

23B-27

TRANSAXLE

ZK602960AA00

22.

Remove the control valve cover from the transaxle case.

No. of bolts

16

ZK602994AA00

23.

Remove the control valve cover gasket from the transaxle
case.

ZK602995

A

B

B

A

A

A

B

B

A

AA00

｠

Mounting bolt A is a hexagon head bolt.

｠

Mounting bolt B is a hexagon socket head bolt.

24.

Remove control valve assembly mounting bolts A and B.

Bolt code

A

B

Shank length mm (in)

70.1 (2.76)

50.8 (2.00)

No. of bolts

5

4

ZK602996AA00

Remove the control valve assembly by pulling it straight.

25.

Remove the control valve assembly from the transaxle case.

23B-28

AUTOMATIC TRANSAXLE OVERHAUL

TRANSAXLE

ZK602997AA00

Be careful not to drop the manual valve.

26.

Remove the manual valve from the control valve.

ZK603004

Oil temperature 

sensor 

Bracket

AA00

27.

Remove  the  oil  temperature  sensor  and  bracket  from  the
control valve.

28.

Remove the bracket from the oil temperature sensor.

ZK602998

Terminal

AA00

assembly

29.

Remove the terminal assembly from the control valve.

ZK602187                  

AA00

30.

Remove the detent spring.

ZK602999AA00

31.

Remove lip seals from the transaxle case.

AUTOMATIC TRANSAXLE OVERHAUL

23B-29

TRANSAXLE

ZK603005AA00

Do not damage the manual shaft oil seal mounting surface
of the transaxle case when removing the manual shaft oil
seal.

32.

Using  a  flat-head  screwdriver  or  equivalent,  remove  the
manual shaft oil seal from the transaxle case.

ZK602985AA00

33.

Remove the ATF adjusting bolt from the transaxle case.

34.

Remove the O-ring from the ATF adjusting bolt.

ZK603006AA00

Mounting bolts are Torx E20 bolts.

35.

Remove converter housing mounting bolts.

No. of bolts

19

ZK603007AA00

36.

Lightly tap the converter housing with a plastic hammer or
equivalent to remove.

ZK602224AA00

Do not damage the converter housing when removing the
side oil seal.

37.

Remove the side oil seal from the converter housing using a
pin punch or equivalent. <F6AJ>

23B-30

AUTOMATIC TRANSAXLE OVERHAUL

TRANSAXLE