Mitsubishi Outlander XL. Manual - part 432

COOLING FAN MOTOR CHECK

M11401000019USA0000010000

1.

Disconnect the fan motor connector.

ZC602533

Rariator fan motor

AA00

ZC602534

Condenser fan 
motor

AA00

2.

Check that the fan motor runs when a positive battery terminal
is connected to the fan motor-side connector terminal number
1, and terminal number 2 is grounded. Also check to see that
there is no abnormal sound emitted from the fan motor at this
time.

3.

If the fan motor is defective, replace it (Refer to P.14-27).

THERMOSTAT

REMOVAL AND INSTALLATION

M11401000024USA0000010000

Pre-removal and Post-installation Operation

｠

Engine Coolant Draining and Refilling (Refer to P.14-15).

｠

Air Cleaner Removal and Installation (Refer to GROUP 15, Air Cleaner P.15-6).

｠

Battery and Battery Tray Removal and Installation

ENGINE COOLING

14-19

ON-VEHICLE SERVICE

ZC600494

1

2

3

23 ± 6 N·m
17 ± 4 ft-lb

AA00

Removal steps

<<A>>

>>B<<

1.

Radiator lower hose connection

2.

Water inlet fitting

Removal steps

>>A<<

3.

Thermostat

REMOVAL SERVICE POINT

<<A>> RADIATOR LOWER HOSE DISCONNECTION

ZC6006480000

Mating marks

Make mating marks on the radiator hose and the hose clamp.
Disconnect the radiator hose.

14-20

ENGINE COOLING

THERMOSTAT

INSTALLATION SERVICE POINTS

>>A<< THERMOSTAT INSTALLATION

Make absolutely sure that no oil adheres to the rubber ring
of the thermostat. Also do not fold or scratch the rubber ring
during installation.

ZC5015940000

Jiggle valve

Rubber ring

Install the thermostat so that the jiggle valve is facing straight up.
Be careful not to fold or scratch the rubber ring.

 

>>B<< RADIATOR LOWER HOSE INSTALLATION

ZC6006490000

Mating marks

Projection

Water inlet fitting

1.

Insert  each  hose  as  far  as  the  projection  of  the  water  inlet
fitting.

2.

Align the mating marks on the radiator hose and hose clamp,
and then connect the radiator hose.

INSPECTION

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Thermostat Check

ZC600851AA00

1.

Immerse  the  thermostat  in  water,  and  heat  the  water  while
stirring. Check the thermostat valve opening temperature.

Standard value: Valve opening temperature: 82 ± 1.5°
C (180 ± 3°F)

ENGINE COOLING

14-21

THERMOSTAT

ZC6008520000

Valve lift

2.

Check that the amount of valve lift is at the standard value
when the water is at the full-opening temperature.

NOTE: 

Measure the valve height when the thermostat is

fully closed, and use this measurement to compare the
valve height when the thermostat is fully open.

Standard value:

Full-opening temperature: 95°C (203°F)
Amount of valve lift: 9.0 mm (0.35 inch)

WATER PUMP

REMOVAL AND INSTALLATION

M11401000027USA0000010000

Pre-removal and Post-installation Operation

｠

Engine Coolant Draining and Refilling (Refer to P.14-15).

｠

Timing Belt Removal and Installation (Refer to GROUP 11A, Timing Belt P.11A-49).

ZC600496

1

2

23 ± 6 N·m
17 ± 4 ft-lb

N

AA00

Removal steps

1.

Water pump

Removal steps

2.

Water pump gasket

14-22

ENGINE COOLING

WATER PUMP