Mitsubishi Outlander XL. Manual - part 431

ON-VEHICLE SERVICE

ENGINE COOLANT LEAK CHECK

M11401000010USA0000010000

ZC602733

Cap adapter

Adapter

AA00

When pressure testing the cooling system, slowly release
cooling  system  pressure  to  avoid  getting  burned  by  hot
coolant.

｠

Be sure to completely clean away any moisture from the
places checked.

｠

When the tester is taken out, be careful not to spill any
coolant.

｠

Be careful when installing and removing the tester and
when testing not to deform the filler neck of the radiator.

1.

Check that the coolant level is up to the filler neck. Install a
radiator tester and apply 160 kPa (23 psi) pressure, and then
check for leakage from the radiator hose or connections.

2.

If there is leakage, repair or replace the appropriate part.

RADIATOR CAP PRESSURE CHECK

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ZC602734

Cap adapter

AA00

NOTE: 

Be sure that the cap is clean before testing. Rust

or other foreign material on the cap seal will cause an
improper reading.

1.

Use a cap adapter to attach the cap to the tester.

2.

Increase the pressure until the indicator of the gauge stops
moving.

Minimum limit: 83 kPa (12 psi)
Standard value: 93 - 123 kPa (14 - 18 psi)

3.

Replace the radiator cap if the reading does not remain at or
above the limit.

ENGINE COOLANT REPLACEMENT

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Required Special Tool:

｠

MB991871: LLC Changer

When removing the radiator cap, use care to avoid contact
with hot coolant or steam. Place a shop towel over the cap
and turn the cap counterclockwise a little to let the pressure
escape  through  the  vinyl  tube.  After  relieving  the  steam
pressure,  remove  the  cap  by  slowly  turning  it
counterclockwise.

ENGINE COOLING

14-15

ON-VEHICLE SERVICE

1.

Drain the water from the radiator, heater core and engine after
unplugging the radiator drain plug and removing the radiator
cap.

ZC602730

Water feed 
hose B

Front roll stopper

AA00

2.

Remove the water feed hose B, and drain the coolant in the
water jacket.

3.

Remove the radiator condenser tank assembly and drain the
coolant.

4.

Drain the coolant then clean the path of the coolant by injecting
water into the radiator from the radiator cap area.

5.

Install the water feed hose B.

6.

Securely tighten the radiator drain plug.

7.

Assemble the radiator condenser tank assembly.

ZC602532

MB991871

Air hose

AA00

｠

Do not use alcohol or methanol anti-freeze or any engine
coolants mixed with alcohol or methanol anti-freeze. The
use of an improper anti-freeze can cause corrosion of the
aluminum components.

｠

If  the  coolant  contact  the  PremAir®  direct  ozone
reduction  (DOR)  radiator,  wash  it  with  water  at  once.
Vehicles for California emission regulation

8.

By referring to the section on coolant, select an appropriate
concentration for safe operating temperature within the range
of 30 to 60 %. Use special tool MB991871 to refill the coolant.
A  convenient  mixture  is  a  50  %  water  and  50  %  antifreeze
solution [freezing point: -31°C (-24 °F)].

Recommended  antifreeze:  Long  Life  Antifreeze
Coolant or an equivalent
Quantity:

9.5 dm3(10.0 quarts)
10.0  dm3(10.6  quarts)  <Vehicles  with  Towing
Package or DOR radiator>

9.

Reinstall the radiator cap.

10.

Start the engine and let it warm up until the thermostat opens.

11.

After repeatedly revving the engine up to 3,000 r/min several
times, stop the engine.

12.

Remove the radiator cap after the engine has cooled, and
pour in coolant up to the brim. Reinstall the cap.

Do not overfill the radiator condenser tank assembly.

13.

Add  coolant  to  the  radiator  condenser  tank  assembly
between the "FULL" and "LOW" mark if necessary.

ENGINE COOLANT CONCENTRATION TEST

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Refer to GROUP 00, Recommended Lubricants And Lubricant
Capacities Table P.00-51.

14-16

ENGINE COOLING

ON-VEHICLE SERVICE

COOLING FAN RELAY CONTINUITY CHECK

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FAN CONTROL RELAY CONTINUITY CHECK

ZC601035

5

1

3

2

4

1

3

4

2

5

ZC602833

Fan control relay

AA00

Battery
voltage

Terminal  No.  to  be
connected to tester

Continuity

 test

results

Not applied

2 - 4

Continuity (less than 2
ohms)

Not applied

2 - 5

Open circuit

Connect
terminal  No.3
and  battery  (-)
terminal.
Connect
terminal  No.1
and battery (+)
terminal.

Continuity (less than 2
ohms)

 

ENGINE COOLING

14-17

ON-VEHICLE SERVICE

RADIATOR FAN RELAY CONTINUITY CHECK

ZC601035

1

3

4

2

ZC602834

4

2

3

1

Radiator fan relay

AA00

Battery
voltage

Terminal  No.  to  be
connected to tester

Continuity

 test

results

Not applied

4 - 2

Open circuit

Connect
terminal  No.3
and battery (+)
terminal.
Connect
terminal  No.1
and  battery  (-)
terminal.

4 - 2

Continuity (less than 2
ohms)

 

CONDENSER FAN RELAY CONTINUITY CHECK

ZC601035

1

3

4

2

ZC602835

4

2

3

1

Condenser fan relay

AA00

Battery
voltage

Terminal  No.  to  be
connected to tester

Continuity

 test

results

Not applied

4 - 2

Open circuit

Connect
terminal  No.3
and battery (+)
terminal.
Connect
terminal  No.1
and  battery  (-)
terminal.

4 - 2

Continuity (less than 2
ohms)

14-18

ENGINE COOLING

ON-VEHICLE SERVICE