Mitsubishi Outlander XL. Manual - part 425

AC506219

ZC6012320001

Fuel pump 
module
connector

Fuel main pipe

Fuel tank differential
pressure sensor
connector

3.

Disconnect  the  fuel  pump  module  connector  and  fuel  tank
differential pressure sensor connector.

4.

Release the fuel pressure in the fuel line. [Refer to GROUP
13Aa,  On-vehicle  Service  -  Fuel  Pump  Connector
Disconnection  (How  to  Reduce  Pressurized  Fuel  Lines)  P.
13Aa-20.]

ZC3056040000

Fuel main pipe

Retainer

Fuel pump module

Flat-tip 
screwdriver

5.

Insert a flat-tip screwdriver [6mm (0.24 inch) wide and 1mm
(0.04 inch) thick] into the retainer of the fuel main pipe.

ZC3056050001

Retainer

Fuel main pipe

Fuel pump module

Flat-tip screwdriver

6.

Turn the flat-tip screwdriver about 90 degrees to push up the
retainer, and disconnect the fuel main pipe from the fuel pump
module.

7.

Put carpet back and reinstall 2nd row seat.

 

<<B>> FUEL TANK BAND/FUEL TANK ASSEMBLY
REMOVAL

ZC3053070000

Fuel tank  
assembly

1.

Hold the fuel tank assembly with a transaxle jack, and remove
the connecting bolts of fuel tank band and the connecting nuts
of fuel tank assembly.

2.

Remove the fuel tank assembly.

 

FUEL SUPPLY

13B-17

FUEL TANK

<<C>> FUEL PUMP MODULE REMOVAL

Pay attention not to damage the fuel level sensor and float
of  the  fuel  pump  module  when  removing  the  fuel  pump
module from the fuel tank.

INSTALLATION SERVICE POINTS

>>A<< FUEL PUMP MODULE INSTALLATION

｠

Pay attention not to damage the fuel level sensor and the
float of the fuel pump module when installing it to the fuel
tank.

｠

When  installing  the  fuel  pump  module  to  the  fuel  tank,
check  that  the  fuel  level  sensor  moving  area  moves
smoothly.

 

>>B<< FUEL MAIN PIPE CONNECTION

ZC3056060000

Fuel main pipe

Retainer

1.

Before the installation, push up the retainer of the fuel main
pipe.

ZC3056070000

Retainer

Fuel pump module

Fuel main pipe

2.

Connect  the  connector  of  fuel  main  pipe  to  the  fuel  pump
module securely and push down the retainer of the connector
to lock it firmly.

3.

After the installation, slightly pull the fuel main pipe to check
that it is connected securely. At this time, also check that there
is approximately 1 mm (0.04 inch) play.

REMOVAL AND INSTALLATION <AWD>

M11305000019USA0000010001

Pre-removal operation

｠

Draining Fuel

｠

Propeller  Shaft  Removal  (Refer  to  GROUP  25,  Propeller

Shaft P.25-5).

｠

Center Exhaust Pipe Removal (Refer to GROUP 15, Exhaust

Pipe Main Muffler P.15-16).

｠

Engine Room Under Cover Rear Removal (Refer to GROUP

51A, Under Cover P.51A-18).

Post-installation operation

｠

Engine Room Under Cover Rear Installation (Refer to GROUP

51A, Under Cover P.51A-18).

｠

Center Exhaust Pipe Installation (Refer to GROUP 15, Exhaust

Pipe Main Muffler P.15-16).

｠

Propeller  Shaft  Installation  (Refer  to  GROUP  25,  Propeller

Shaft P.25-5).

｠

Refilling Fuel

13B-18

FUEL SUPPLY

FUEL TANK

｠

Check for Fuel Leaks

FUEL TANK

ZC600731

9

9

10

2

5

1

3

4

AA00

6

7

8

11

13 ± 2 N·m
111 ± 22 in-lb

41 ± 10 N·m
31 ± 7 ft-lb

13 ± 2 N·m
111 ± 22 in-lb

41 ± 10 N·m
31 ± 7 ft-lb

22 ± 5 N·m
16 ± 4 ft-lb

Fuel tank removal steps

·

Second  seat  assembly  (Refer  to
GROUP

 52A,

 Second

 Seat

Assembly P.52A-21).

<<A>>

1.

Fuel pump module connector

<<A>>

2.

Fuel  tank  differential  pressure
sensor connector

<<A>>

>>C<<

3.

Fuel main pipe connection

<<B>>

4.

Fuel level sensor (sub) connector

5.

Fuel filler hose connection

6.

Fuel leveling hose connection

Fuel tank removal steps

7.

Fuel tank vapor hose A connection

8.

Fuel tank vapor hose B connection

9.

Parking  brake  rear  cable  clamp
connection

<<C>>

·

Rear  deferential  support  member
mounting bolt

<<C>>

10. Fuel tank band

<<C>>

11. Fuel tank assembly

FUEL SUPPLY

13B-19

FUEL TANK

ZC600791

2.5 ± 0.4 N·m
22 ± 4 in-lb

2.5 ± 0.4 N·m
22 ± 4 in-lb

5.0 ± 1.0 N·m
44 ± 9 in-lb

12

13

14

15

16

23

24

AA00

N

18

19

20

21

22

17

N

Fuel tank removal steps

<<D>>

>>B<<

12. Fuel level sensor (sub)
13. Fuel level sensor (sub) gasket
14. Plate

<<D>>

>>A<<

15. Suction hose connection

<<D>>

>>A<<

16. Fuel pump module
17. Fuel pump module gasket
18. Fuel filler hose

Fuel tank removal steps

19. Fuel leveling hose
20. Fuel tank vapor hose A
21. Fuel tank vapor hose B
22. Fuel shut-off valve
23. Fuel tank lower protector
24. Fuel tank

FUEL TANK FILLER TUBE

13B-20

FUEL SUPPLY

FUEL TANK