Mitsubishi Outlander XL. Manual - part 426

28

26

27

29

28

25

AA00

ZC600897

5

6

7

8

20 ± 5 N·m
15 ± 3 ft-lb

20 ± 5 N·m
15 ± 3 ft-lb

Fuel tank filler tube removal steps

5.

Fuel filler hose connection

6.

Fuel leveling hose connection

7.

Fuel tank vapor hose A connection

8.

Fuel tank vapor hose B connection

25. Fuel vapor tube connection

Fuel tank filler tube removal steps

26. Fuel cap
27. Fuel tank filler tube assembly
28. Fuel tank filler tube vapor hose
29. Check valve

REMOVAL SERVICE POINTS

<<A>> FUEL PUMP MODULE CONNECTOR/FUEL TANK
DIFFERENTIAL PRESSURE SENSOR CONNECTOR/FUEL
MAIN PIPE DISCONNECTION

ZC6012310000

Floor inspection lid (LH)

1.

Remove the floor inspection lid (LH).

FUEL SUPPLY

13B-21

FUEL TANK

AC506219

ZC6012320001

Fuel pump 
module
connector

Fuel main pipe

Fuel tank differential
pressure sensor
connector

2.

Disconnect  the  fuel  pump  module  connector  and  fuel  tank
differential pressure sensor connector.

3.

Release the fuel pressure in the fuel line. [Refer to GROUP
13Aa,  On-vehicle  Service  -  Fuel  Pump  Connector
Disconnection  (How  to  Reduce  Pressurized  Fuel  Lines)  P.
13Aa-20.]

ZC3056040000

Fuel main pipe

Retainer

Fuel pump module

Flat-tip 
screwdriver

4.

Insert a flat-tip screwdriver [6mm (0.24 inch) wide and 1mm
(0.04 inch) thick] into the retainer of the fuel main pipe.

ZC3056050001

Retainer

Fuel main pipe

Fuel pump module

Flat-tip screwdriver

5.

Turn the flat-tip screwdriver about 90 degrees to push up the
retainer, and disconnect the fuel main pipe from the fuel pump
module.

 

<<B>> FUEL LEVEL SENSOR (SUB) CONNECTOR
DISCONNECTION

ZC6012360000

Floor inspection lid (RH)

1.

Remove the floor inspection lid (RH).

13B-22

FUEL SUPPLY

FUEL TANK

ZC6012370000

Fuel level sensor
(sub) connector

2.

Disconnect the fuel level sensor (sub) connector.

 

<<C>> REAR DIFFERENTIAL SUPPORT MEMBER
MOUNTING BOLT/FUEL TANK BAND/FUEL TANK
ASSEMBLY REMOVAL

ZC3045590000

Fuel tank
assembly

Differential 
carrier assembly

Lower

Tilt

Towards front 
of vehicle

ZC3053070000

Fuel tank  
assembly

1.

Remove  the  mounting  bolts  of  rear  differential  support
member  and  tilt  the  differential  carrier  assembly.  (Refer  to
GROUP 27B, Differential Carrier Assembly P.27B-24).

2.

Hold  the  fuel  tank  assembly  with  the  transaxle  jack,  and
remove  the  connecting  bolts  of  fuel  tank  band  and  the
connecting nuts of fuel tank assembly.

3.

Remove  the  fuel  tank  assembly  in  the  tilt  direction,  paying
attention not to bump it against the rear differential carrier.

 

<<D>> FUEL LEVEL SENSOR (SUB)/SUCTION HOSE/FUEL
PUMP MODULE REMOVAL

Pay attention not to damage the fuel level sensor, the float
of  the  fuel  level  sensor  (sub)  and  float  of  the  fuel  pump
module when removing the fuel level sensor (sub) and fuel
pump module from the fuel tank.

FUEL SUPPLY

13B-23

FUEL TANK

ZC305598 0000

Fuel tank
pump module

Suction hose

While  removing  the  fuel  pump  module  from  the  fuel  tank,
disconnect  the  suction  hose  from  the  fuel  pump  module  to
remove the fuel pump module from the fuel tank.

INSTALLATION SERVICE POINTS

>>A<< FUEL PUMP MODULE/SUCTION HOSE
INSTALLATION

｠

Pay attention not to damage the fuel level sensor and the
float of the fuel pump module when installing it to the fuel
tank. Pay attention to prevent the float of fuel level sensor
from  being  trapped  by  the  suction  hose  inside  the  fuel
tank.

｠

When  installing  the  fuel  pump  module  to  the  fuel  tank,
check  that  the  fuel  level  sensor  moving  area  moves
smoothly.

ZC305598 0000

Fuel tank
pump module

Suction hose

While inserting the fuel pump module into the fuel tank, connect
the suction hose to the fuel pump module to install the fuel pump
module to the fuel tank.

 

>>B<< FUEL LEVEL SENSOR (SUB) INSTALLATION

Pay attention not to damage the fuel level sensor (sub) and
the float of the fuel level sensor (sub) when installing it to
the fuel tank.

 

13B-24

FUEL SUPPLY

FUEL TANK