Mitsubishi Outlander XL. Manual - part 185

2.

Apply  a  2.5  ±  0.5  mm  (0.10  ±  0.01  inch)  diameter  bead  of
sealant (Three bond 1227D [MZ100792] or equivalent) to the
oil pan. Be sure to install the oil pan quickly while the sealant
is wet.

NOTE: 

Install the oil pan within 15 minutes after

applying liquid gasket.

NOTE: 

Then wait at least one hour. Never start the engine

or let engine oil or coolant touch the adhesion surface
during that time.

ZK6006690000

1

3

5

9

6

2

4

8

10

11

7

3.

Tighten the upper oil pan bolts in the sequence shown.

Tightening torque: 10 ± 2 N·m (89 ± 12 in-lb)

4.

After installation, keep the sealed area away from the oil and
coolant for approximately one hour.

 

>>F<< OIL PAN LOWER INSTALLATION

1.

Clean the gasket surfaces of the cylinder block and oil pan
lower.

ZK6006640000

2.

Apply  a  2.5  ±  0.5  mm  (0.10  ±  0.01  inch)  diameter  bead  of
sealant (Three bond 1227D [MZ100792] or equivalent) to the
oil pan. Be sure to install the oil pan quickly while the sealant
is wet.

NOTE: 

Install the oil pan within 15 minutes after

applying liquid gasket.

NOTE: 

Then wait at least one hour. Never start the engine

or let engine oil or coolant touch the adhesion surface
during that time.

ZK6006650000

3

2

5

11 9

8 12

10

1

4

7

6

3.

Tighten the upper oil pan bolts in the sequence shown.

Tightening torque: 10 ± 2 N·m (89 ± 12 in-lb)

4.

After installation, keep the sealed area away from the oil and
coolant for approximately one hour.

 

ENGINE OVERHAUL

11B-59

OIL PAN AND OIL PUMP

>>G<< ENGINE OIL PRESSURE SWITCH INSTALLATION

ZK602071

1 mm
(0.04 in)

5 mm
(0.20 in)

0000

｠

The threaded part tip of the switch must be clear of the
sealant.

｠

Use care not to allow the sealant to plug the oil passage.

1.

Completely  remove  existing  sealant  from  the  oil  pressure
switch and the switch mounting hole on the oil pump case.

2.

Apply  sealant  (Three  bond  1104  [0110207],  1215
[MZ100077], 1212 [MZ100080] or equivalent) to the threaded
part of the oil pressure switch as shown.

3.

Install the oil pressure switch to the oil pump case by tightening
to a specified torque.

Tightening torque: 10 ± 2 N·m (89 ± 12 in-lb)

 

>>H<< OIL FILTER COVER INSTALLATION

ZK604042AA00

Oil filter cover

Rib

Rib

Do not damage the sealed area.
Check the right and left ribs of the oil filter cover touch the outer
circumference of the oil filter boss.

 

>>I<< OIL FILTER INSTALLATION

ZK6020720000

1.

Clean the filter mounting surface on the front case.

2.

Apply engine oil to the O-ring of the oil filter.

ZK6020730000

MB991396 or
General service tool

If the filter is tightened by hand only, it will be insufficiently
torqued, resulting in oil leaks.

3.

Screw the oil filter in and tighten the oil filter to the specified
torque using a commercially available special tool MB991396
or general tool from where the O-ring has come into contact
with the oil filter mounting surface.

11B-60

ENGINE OVERHAUL

OIL PAN AND OIL PUMP

Tightening torque:

MD332687,  MD365876  16  ±  4  N·m  (13  ±  3  ft-lb)
<approx. 1 turn>
MD360935 14 ± 2 N·m (127 ± 17 in-lb) <approx. 3/4
of a turn>

 

>>J<< DRAIN PLUG GASKET INSTALLATION

ZK6020740000

Oil pan
side

Oil pan

Gasket

Drain plug

If the gasket is installed in the wrong direction, oil leaks will
occur.
Install the drain plug gasket as illustrated.

PISTON AND CONNECTING ROD

REMOVAL AND INSTALLATION

M11103000084USA0000010000

ENGINE OVERHAUL

11B-61

PISTON AND CONNECTING ROD

ZK600032

1

2

3

4

5

6

7

8

9

10

11

20 ± 2 N·m
15 ± 1 ft-lb

→

 

+90°

AA01

Apply engine oil to
all moving parts
before installation.

Removal steps

>>G<< 1.

CONNECTING ROD BOLT

<<A>> >>F<<

2.

CONNECTING ROD CAP

>>D<< 3.

CONNECTING ROD BEARING, LOWER

>>E<< 4.

PISTON  AND  CONNECTING  ROD
ASSEMBLY

>>D<< 5.

CONNECTING ROD BEARING, UPPER

>>C<< 6.

PISTON RING NO.1

Removal steps

>>C<< 7.

PISTON RING NO.2

>>B<< 8.

OIL RING

<<B>> >>A<< 9.

PISTON PIN

10. PISTON
11. CONNECTING ROD

 

Required Special Tools:

｠

MD998780: Piston Pin Setting Tool

｠

MB991659: Guide D

11B-62

ENGINE OVERHAUL

PISTON AND CONNECTING ROD