Mitsubishi Outlander XL. Manual - part 184

 

Required Special Tools:

｠

MB991396: Oil Filter Wrench

｠

MB991614: Angle Gauge

｠

MD998382: Crankshaft Front Oil Seal Installer

｠

MD998727: Oil Pan FIPG Cutter

REMOVAL SERVICE POINTS

<<A>> OIL PAN LOWER REMOVAL

To prevent the sealed area from being damaged, carefully
insert the special tool.

ZK600062

MD998727

0000

Groove

Insert the special tool MD998727, into the groove shown in the
illustration. Strike and slide it and then cut the liquid gasket.

 

<<B>> OIL PAN UPPER REMOVAL

ZK6020670000

Timing belt side

A

1.

Remove the bolts A shown in the illustration first.

2.

Remove all other bolts.

Do not use a scraper or special tool to remove the oil pan
upper.

ZK6020680000

0000

Bolt hole

3.

Thread the M10 × 1.25 pitch bolt into the illustrated bolt hole
to remove the oil pan upper.

ENGINE OVERHAUL

11B-55

OIL PAN AND OIL PUMP

INSTALLATION SERVICE POINTS

>>A<< OIL PUMP CASE INSTALLATION

Carefully work so that the rests of the liquid gasket cannot
enter to the oil passage or water passage.

1.

Remove the remaining liquid gasket on the oil pump case and
the cylinder block.

2.

Degrease  and  clean  the  plane  where  the  liquid  gasket  is
applied and the both sides of the chamfered areas where the
liquid gasket collects.

3.

After degreasing and cleaning the plane and the both sides,
always  spray  compressed  air  into  the  oil  passage  and  the
water  passage.  Check  that  the  oil  passage  and  the  water
passage are free of foreign materials such as liquid gasket.

ZK6006660000

O-ring

4.

As shown in the illustration, apply a 2.0 ± 0.5 mm (0.08 ± 0.01
inch)  diameter  bead  of  sealant  (Three  bond  1227D
[MZ100792] or equivalent) to the area on the oil pump case.

5.

After checking that the o-ring is installed at three places, install
the oil pump case to the cylinder block.

6.

Tighten the oil pump case to the specified torque.

Tightening torque: 23 ± 6 N·m (17 ± 4 ft-lb)

 

>>B<< CRANKSHAFT OIL SEAL INSTALLATION

ZK6020700000

MD998382

Crankshaft

Oil seal

Using special tool MD998382, press-fit the oil seal into the oil
pump case.

 

11B-56

ENGINE OVERHAUL

OIL PAN AND OIL PUMP

>>C<< BEAM / BEARING CAP BOLT / RIGHT PLATE / LEFT
PLATE INSTALLATION

ZK604073 0000

Shank length

1.

Before  installing  the  bearing  cap  bolt,  check  the  bolt  screw
head  is  not  damaged.  If  the  screw  head  extremely  gets
damaged, replace it with a new bolt. The standard length of
the new bolt measured from under the head is as follows:

Standard value: 100.7 - 101.7 mm (3.97 - 4.00 inches)

ZK604039AA00

Timing belt side

Right plate

Left plate

When the beam is removed and installed, never loosen the
tightening bolts of the crankshaft bearing cap.

2.

Put  the  right  and  left  plates  on  the  crankshaft  bearing,
Temporarily tighten bolt.

ZK604038AA00

Beam

3.

Put the beam on them, Temporarily tighten bolt.

ZK600660 0000

Timing belt side

5

1

4

2

6

8

7

3

4.

Tighten the beam bolts to the specified torque in the tightening
sequence shown.

Tightening torque: 24 ± 2 N·m (18 ± 1 ft-lb)

ENGINE OVERHAUL

11B-57

OIL PAN AND OIL PUMP

ZK602477AA00

MB991614

｠

If the bolt is turned less than 60 degrees, proper fastening
performance may not be achieved. Be sure to turn the bolt
exactly 60 degrees.

｠

If the bolt is overtightened, loosen the bolt completely and
then  retighten  it  by  repeating  the  tightening  procedure
from step 1.

5.

Using the special tool MB991614, tighten the beam bolt (M9)
60 degrees in accordance with the tightening order.

ZK602480AA00

Timing belt side

5

1

4

2

6

8

7

3

6.

Tighten the plate bolts to the specified torque in the tightening
sequence shown.

Tightening torque: 23 ± 6 N·m (17 ± 4 ft-lb)

 

>>D<< OIL SCREEN GASKET INSTALLATION

ZK6006620000

Tab

Install the oil screen gasket so that the tab is positioned as shown
in the illustration.

 

>>E<< OIL PAN UPPER INSTALLATION

1.

Clean  the  gasket  surfaces  of  the  oil  pan  upper  and  oil  pan
lower.

ZK6006630000

A

When installing the upper oil pan, be sure not to expel the
sealant  from  the  oil  pan  flange  at  portion  A  in  the
illustration.

11B-58

ENGINE OVERHAUL

OIL PAN AND OIL PUMP