Mitsubishi Outlander XL. Manual - part 176

ZK6019170000

Missing 
tooth

Canvas lost and 
rubber exposed

7.

Abnormal wear on teeth.

Initial stage:
Canvas  worn  (fluffy  canvas  fibers,  rubbery  texture
gone, white discoloration, canvas texture indistinct)
Final stage:
Canvas worn, exposing rubber (tooth width reduced)

8.

Missing tooth.

AIR BLEEDING METHOD

M11103000952USA0000010000

ZK600050

A: 3 mm 
 (0.12 in)

B: 11.4 mm 
(0.45 in)

0000

100 to 200 N
(22 to 44 lb)

Upright
stance

｠

Always use the vertical press and put the auto-tensioner
vertically.

｠

For breakage prevention, Do not apply the load of 5,000
N (1,124 pound) or more to the rod.

｠

Do not press the rod beyond Dimension "A" shown in the
illustration.

1.

Set the auto tensioner as shown in the illustration.

2.

Press the rod slowly down to the lowest point "A" shown in the
illustration.

3.

Repeat the procedure 2 three times.

4.

While  the  rod  is  projected  at  the  point  "B"  shown  in  the
illustration, push the rod with 100 - 200 N (22 - 44 pound).
Check  the  enough  stiffness.  If  the  stiffness  is  not  enough,
replace the auto tensioner.

5.

Press the rod slowly down. Put the pin through the hole and
fix it.

After the air bleeding operation has been completed, do not
tilt the auto-tensioner to 60° or more from the right angle
position.

VALVE CLEARANCE ADJUSTMENT

M11103000917USA0000010000

1.

Remove the rocker cover and ignition coil.

ZK6000560000

Timing mark

Timing mark

Camshaft sprocket

Rotate the crankshaft clockwise at any time.

2.

Turn  the  crankshaft  clockwise,  and  align  the  crankshaft
sprocket timing mark with the position shown in the illustration.

ENGINE OVERHAUL

11B-23

TIMING BELT

ZK600057

Camshaft sprocket

Timing marks

Right bank

Left bank

0000

3.

At that time, check the right and left camshaft sprocket timing
marks are in position as shown in the illustration.

ZK600671

A

A

B

B

B

B

0000

Right bank

Left bank

A

1

3

5

A

A

B

B

A

2

4

6

<Exhaust side>

<Exhaust side>

<Intake side>

4.

Measure the valve clearances marked with arrows shown in
the illustration.
A:  When  No.1  cylinder  is  on  the  top  dead  center  of
compression stroke.
B:  When  No.4  cylinder  is  on  the  top  dead  center  of
compression stroke.

NOTE: 

The valve clearance adjustment at the exhaust side

is not necessary because the auto lash adjuster exists.

ZK602102 AA00

5.

Using a thickness gauge, adjust the clearance between the
valve stem end and the adjusting screw.

Standard value (in cold state): 0.07 - 0.13 mm (0.003 -
0.005 inch)

NOTE: 

After the engine assembly is installed on the

vehicle, check the valve clearance again in the engine
warm-up state. Adjust if necessary.

6.

Hold the adjusting screw not rotating through a driver and then
tighten the rock nut.

11B-24

ENGINE OVERHAUL

TIMING BELT

ZK6000560000

Timing mark

Timing mark

Camshaft sprocket

7.

Rotate the crankshaft one time clockwise and then align the
timing mark with the timing mark on the crankshaft sprocket.
(Place No. 4 cylinder on the top dead center of compression
stroke.)

8.

Adjust the valve clearance for the rest of the valves.

9.

Install the rocker cover and ignition coil.

INTAKE MANIFOLD

REMOVAL AND INSTALLATION

M11103000261USA0000010000

ENGINE OVERHAUL

11B-25

INTAKE MANIFOLD

ZK600038

9

22 ± 1 N·m
16 ± 1 ft-lb

1

2

4

6

5

8

3

10

11

12

12

7

10 ± 2 N·m
89 ± 17 in-lb

12 ± 1 N·m
104 ± 9 in-lb

0000

18 ± 2 N·m
13 ± 1 ft-lb

Removal steps

1.

IGNITION COIL

<<A>>

>>F<<

2.

SPARK PLUGS

<<B>>

>>E<<

3.

FUEL HIGH PRESSURE TUBE

4.

FUEL RAIL AND INJECTOR

5.

INSULATOR

>>D<<

6.

INJECTOR SUPPORT

>>C<<

7.

O-RING

Removal steps

>>B<<

8.

INJECTOR

9.

O-RING

10. FUEL RAIL
11. INTAKE MANIFOLD

>>A<<

12. INTAKE MANIFOLD GASKET

 

Required Special Tools:

｠

MB991398: Spark Plug Wrench

｠

MB992106: O-ring Installer

11B-26

ENGINE OVERHAUL

INTAKE MANIFOLD