Mitsubishi Outlander XL. Manual - part 177

REMOVAL SERVICE POINT

<<A>> SPARK PLUG REMOVAL

ZK6020390000

MB991398

Spark plug

Using special tool MB991398, removal the spark plug.

 

<<B>> FUEL HIGH PRESSURE TUBE REMOVAL

ZK6000470000

90°

Minus 
driver

Quick connector

Retainer

1.

Insert a flathead screwdriver into the clearance between the
quick connector and the retainer.

2.

Rotate  the  flathead  screwdriver  90  degrees,  hold  up  the
retainer.

3.

Remove the fuel high-pressure tube.

INSTALLATION SERVICE POINTS

>>A<< INTAKE MANIFOLD INSTALLATION

ZK6020400000

Timing belt side

Right bank

Left bank

1.

Tighten the nuts on the right bank to 7.0 ± 1.0 N·m (62 ± 8 in-
lb).

2.

Tighten the nuts on the left bank to the specified torque.

Tightening torque: 22 ± 1 N·m (16 ± 1 ft-lb)

3.

Tighten the nuts on the right bank to the specified torque.

Tightening torque: 22 ± 1 N·m (16 ± 1 ft-lb)

4.

Tighten the nuts on the left bank and those on the right bank
again in that order.

Tightening torque: 22 ± 1 N·m (16 ± 1 ft-lb)

 

ENGINE OVERHAUL

11B-27

INTAKE MANIFOLD

>>B<< INJECTOR INSTALLATION

ZK602041

Fuel rail

0000

Injector

Use care not to let engine oil enter the fuel rail.

1.

Apply clean engine oil to the O-ring.

2.

Insert the injector into the fuel rail.

3.

Make  sure  the  injector  rotates  smoothly.  If  not,  remove  the
injector to check the O-ring for damage, and replace the O-
ring if necessary. Then reinsert the injector and check that it
rotates smoothly.

 

>>C<< O-RING INSTALLATION

ZK5002860000

MB992106

O-ring

When inserting an O-ring into the injector on the injection nozzle
side, use special tool MB992106 to gradually expand the O-ring,
and fit it in place.

 

>>D<< INJECTOR SUPPORT INSTALLATION

ZK6020420000

1.

Make sure that the protrusion of the injector is at the center as
shown in the illustration.

ZK6020430000

Injector
support

2.

Securely assemble the injector to the injector groove and fuel
rail collar.

 

11B-28

ENGINE OVERHAUL

INTAKE MANIFOLD

>>E<< FUEL HIGH PRESSURE TUBE INSTALLATION

ZK6000480000

O-ring

Retainer

Pay  attention  that  the  o-ring  of  the  quick  connector  has
neither scratches nor a fall.

1.

Insert the quick connector of the fuel high pressure tube into
the fuel rail.

2.

Fit the retainer of the fuel high-pressure tube in the direction
shown in the illustration.

NOTE: 

Make sure the fuel high pressure tube is not pulled

out when pulled lightly.

NOTE: 

Must confirm there is play of about 1 mm (0.04

inch) between quick connector and fuel rail.

 

>>F<< SPARK PLUGS INSTALLATION

ZK6020390000

MB991398

Spark plug

Using  special  tool  MB991398,  tighten  the  spark  plug  to  the
specified torque.

Tightening torque: 18 ± 2 N·m (13 ± 1 ft-lb)

WATER HOSE AND PIPE

REMOVAL AND INSTALLATION

M11103000102USA0000010000

ENGINE OVERHAUL

11B-29

WATER HOSE AND PIPE

9

ZK600037

24

21

23

1

2

3

4

5

6

7

10

11

12

16

18

20

23 ± 6 N·m
17 ± 4 ft-lb

15

17

8

24 ± 3 N·m
18 ± 1 ft-lb

22

19

10 ± 2 N·m
89 ± 17 in-lb

11 ± 1 N·m
98 ± 8 in-lb

30 ± 9 N·m
22 ± 6 ft-lb

30 ± 3 N·m
22 ± 2 ft-lb

30 ± 3 N·m
22 ± 2 ft-lb

11 ± 1 N·m
98 ± 8 in-lb

23 ± 6 N·m
17 ± 4 ft-lb

13

14

23 ± 6 N·m
17 ± 4 ft-lb

23 ± 6 N·m
17 ± 4 ft-lb

0000

Removal steps

1.

WATER HOSE

2.

WATER HOSE

3.

WATER HOSE

4.

WATER HOSE

5.

WATER HOSE

>>G<<

6.

ENGINE  COOLANT  TEMPERATURE
SENSOR

7.

EXHAUST GAS RECIRCULATION VALVE

>>F<<

8.

EXHAUST GAS RECIRCULATION VALVE
GASKET

9.

OIL PIPE

10. WATER INLET FITTING

>>E<<

11. THERMOSTAT
12. THERMOSTAT HOUSING
13. THERMOSTAT HOUSING GASKET

Removal steps

>>D<<

14. THERMOSTAT HOUSING GASKET

>>C<<

15. O-RING

>>C<<

16. WATER PIPE

>>C<<

17. O-RING

>>B<<

18. ENGINE OIL CONTROL VALVE
19. O-RING

>>A<<

20. ENGINE OIL PRESSURE SWITCH
21. ENGINE

 OIL

 CONTROL

 VALVE

HOUSING

22. ENGINE

 OIL

 CONTROL

 VALVE

HOUSING GASKET

23. WATER PUMP
24. WATER PUMP GASKET

11B-30

ENGINE OVERHAUL

WATER HOSE AND PIPE