Mitsubishi Outlander XL. Manual - part 173

ZK600041

23 ± 6 N·m
17 ± 4 ft-lb

1

3

4

5

6

7

8

9

10

11

12

13

16

15

47 ± 11 N·m
35 ± 7 ft-lb

200 N·m
148 ft-lb

0 N·m
0 ft-lb

23 ± 6 N·m
17 ± 4 ft-lb

23 ± 6 N·m
17 ± 4 ft-lb

47 ± 11 N·m
35 ± 7 ft-lb

2

23 ± 6 N·m
17 ± 4 ft-lb

14

AA01

→

→

110 N·m
81 ft-lb

→

 +60°

Removal steps

1.

OIL DIPSTICK

2.

O-RING

3.

DRIVE BELT

<<A>>

>>B<<

4.

CRANKSHAFT BOLT

5.

CRANKSHAFT PULLEY WASHER

6.

CRANKSHAFT PULLEY

7.

FRONT FLANGE

8.

FLANGE NUT

9.

ADJUSTING NUT

Removal steps

10. FLANGE BOLT
11. TENSIONER PULLEY
12. POWER

 STEERING

 TENSIONER

PULLEY BRACKET

13. DRIVE BELT AUTO TENSIONER

>>A<<

14. GENERATOR
15. GENERATOR BRACKET UPPER
16. GENERATOR BRACKET LOWER

Required Special Tool:

｠

MD998781: Flywheel Stopper

ENGINE OVERHAUL

11B-11

GENERATOR

REMOVAL SERVICE POINT

<<A>> CRANKSHAFT BOLT REMOVAL

ZK602955AA00

MD998781

1.

Using special tool MD998781, hold the drive plate.

ZK600045 0000

Crankshaft bolt

Punch mark

2.

Remove the crankshaft bolt.

provide  one  punch  mark  on  the  head  of  the  crankshaft
bolt each time the bolt is removed. Replace the bolt that
already has three punch marks. (the evidence of having
been tightened three times)

INSTALLATION SERVICE POINT

>>A<< GENERATOR INSTALLATION

1.

Temporarily tighten the alternator to the alternator bracket.

ZK6006700000

1

2

3

2.

In  accordance  with  the  tightening  order  shown  in  the
illustration, tighten the installation bolts for the alternator to the
specified torque.

Tightening torque: 47 ± 11 N·m (35 ± 7 ft-lb)

 

11B-12

ENGINE OVERHAUL

GENERATOR

>>B<< CRANKSHAFT BOLT INSTALLATION

ZK602955AA00

MD998781

before installing the crankshaft bolt, check the number of
punch marks on its head. (the bolt is reusable if it is two or
less.) If the bolt has three punch marks, replace it.

1.

Using special tool MD998781, hold the drive plate.

ZK6000430000

Crankshaft

Front frange

Crankshaft pulley

Crankshaft
bolt

Washer

Clean

2.

Clean the bolt hole in crankshaft bolt and crankshaft pulley's
seating surface.

3.

Degrease the cleaned seating surface of the front flange and
crankshaft pulley.

4.

Install the front flange and crankshaft pulley.

5.

Apply oil to the threads of crankshaft bolt and the outer surface
of washer.

6.

Tighten the crankshaft bolt to 200 N·m (148 ft-lb).

7.

Loosen the crankshaft bolt fully.

8.

Tighten the crankshaft bolt to 110 N·m (81 ft-lb).

ZK602827

Crankshaft bolt

AA00

Paint mark

60°

Crankshaft pulley

9.

Make a paint mark on the crankshaft bolt.

｠

If the nut is turned less than 60 degrees proper fastening
performance may not be achieved. Be careful to tighten
the nut exactly 60 degrees.

｠

If the nut is overtightened (exceeding 60 degrees), loosen
the nut completely and then retighten it by repeating the
tightening procedure from step 6.

10.

Make a paint mark on the bolt end at a position 60 degrees
from  the  paint  mark  made  on  the  crankshaft  pulley  in  the
direction of tightening the crankshaft bolt.

11.

Turn the crankshaft bolt another 60 degrees and make sure
that the paint marks on the crankshaft pulley and crankshaft
bolt are aligned.

INTAKE MANIFOLD PLENUM AND THROTTLE BODY ASSEMBLY

REMOVAL AND INSTALLATION

M11103000033USA0000010000

ENGINE OVERHAUL

11B-13

INTAKE MANIFOLD PLENUM AND THROTTLE BODY ASSEMBLY

ZK600040

5.0 ± 1.0 N·m
45 ± 8 in-lb

23 ± 6 N·m
17 ± 4 ft-lb

1

2

8

13

15

19

20

22 ± 1 N·m
16 ± 1 ft-lb

20 ± 5 N·m
15 ± 3 ft-lb

20 ± 5 N·m
15 ± 3 ft-lb

5.5 ± 1.5 N·m
49 ± 12 in-lb

21

11

12

20 ± 5 N·m
15 ± 3 ft-lb

11 ± 1 N·m
98 ± 8 in-lb

3

4

5

6

7

9

16

18

20 ± 5 N·m
15 ± 3 ft-lb

10 ± 2 N·m
89 ± 17 in-lb

14

10

0000

17

17 ± 2 N·m
13 ± 1 ft-lb

Removal steps

1.

PURGE HOSE

2.

PURGE HOSE

3.

PURGE HOSE

4.

VACUUM HOSE ASSEMBLY

5.

VACUUM HOSE

6.

VACUUM TANK

7.

VACUUM TANK BRACKET

Removal steps

8.

SOLENOID VALVE

9.

SOLENOID VALVE

10. EXHAUST GAS RECIRCULATION PIPE

>>D<<

11.

EXHAUST GAS RECIRCULATION PIPE
GASKET

>>D<<

12.

EXHAUST GAS RECIRCULATION PIPE
GASKET

13. THROTTLE BODY

11B-14

ENGINE OVERHAUL

INTAKE MANIFOLD PLENUM AND THROTTLE BODY ASSEMBLY