Mitsubishi Outlander XL. Manual - part 171

GENERAL SPECIFICATIONS

M11103000002USA0000010000

Descriptions

Specifications

Type

60° V, SOHC

Number of cylinders

6

Combustion chamber

Pentroof type

Total displacement cm3(cu in)

2,998 (182.9)

Cylinder bore mm (in)

87.6 (3.45)

Piston stroke mm (in)

82.9 (3.54)

Compression ratio

9.5

Valve timing

Intake valve

Opens (BTDC)

-1° Low speed cam
18° High speed cam

Closes (ABDC)

37° Low speed cam
86° High speed cam

Exhaust valve

Opens (BBDC)

55°

Closes (ATDC)

17°

Lubrication system

Pressure feed, full-flow filtration

Oil pump type

Trochoid type

SERVICE SPECIFICATIONS

M11103000003USA0000010000

Item

Standard value

Limit

Timing belt

Auto tensioner rod length mm (in)

9.1 - 13.4
(0.36 - 0.52)

-

Auto-tensioner rod projection length mm (in)

17 (0.7)

-

Valve clearance mm (in)

0.07 - 0.13
(0.003 - 0.005)

-

Rocker arms and camshaft

Camshaft cam height mm (in)

Intake

Low  speed
cam

37.28 (1.468)

Minimum 36.78 (1.448)

High  speed
cam

36.23 (1.426)

Minimum 35.73 (1.407)

Exhaust

37.84 (1.492)

Minimum 37.34 (1.470)

Camshaft journal outside diameter mm (in)

45 (1.8)

-

Cylinder head and valves

Cylinder head flatness of gasket surface mm (in)

Less than 0.03 (0.0012) 0.05 (0.002)

Cylinder  head  grinding  limit  of  gasket  surface  mm  (in)
(Total  resurfacing  depth  of  cylinder  head  and  cylinder
block)

-

0.15 (0.006)

Cylinder head overall height mm (in)

120 (4.7)

-

ENGINE OVERHAUL

11B-3

GENERAL SPECIFICATIONS

Item

Standard value

Limit

Valve  thickness  of  valve  head
(margin) mm (in)

Intake

1.0 (0.03)

Minimum 0.5 (0.02)

Exhaust

1.2 (0.04)

Minimum 0.7 (0.03)

Valve overall height mm (in)

Intake

111.84 (4.403)

Minimum

 111.34

(4.384)

Exhaust

114.04 (4.490)

Minimum

 113.54

(4.470)

Valve stem outside diameter mm (in)

6.0 (0.24)

-

Valve  thickness  to  valve  guide
clearance mm (in)

Intake

0.020 - 0.047
(0.0008 - 0.0018)

0.10 (0.003)

Exhaust

0.035 - 0.062
(0.0014 - 0.0024)

0.15 (0.005)

Valve face angle mm (in)

45° - 45.5°

-

Valve spring free height mm (in)

Intake

59.15 (2.329)

Minimum 58.15 (2.289)

Exhaust

57.70 (2.272)

Minimum 56.70 (2.232)

Valve spring load/installed height N (lb) / mm (in)

245.2  (55.13)  /  49.2
(1.94)

-

Valve spring out-of-squareness

2° or less

4°

Valve seat valve contact width mm (in)

0.9 - 1.3
(0.04 - 0.05)

-

Valve guide inside diameter mm (in)

6.0 (0.24)

-

Valve guide projection from cylinder head upper surface
mm (in)

16.7 - 17.3
(0.66 - 0.68)

-

Oversize  rework  dimensions  of
valve guide hole mm (in)

0.05

 oversize

diameter

11.050 - 11.068
(0.4351 - 0.4357)

-

0.25

 oversize

diameter

11.250 - 11.268
(0.4430 - 0.4436)

-

0.50

 oversize

diameter

11.500 - 11.518
(0.4528 - 0.4535)

-

Intake oversize rework dimensions
of valve seat hole mm (in)

0.3

 oversize

diameter

36.300 - 36.325
(1.4292 - 1.4301)

-

Exhaust

 oversize

 rework

dimensions of valve seat hole mm
(in)

0.3

 oversize

diameter

32.300 - 32.325
(1.2717 - 1.2726)

-

Piston and connecting rod

Piston outside diameter mm (in)

87.6 (3.45)

-

Piston ring side clearance mm (in) No. 1

0.04 - 0.08
(0.0016 - 0.0031)

0.1 (0.004)

No. 2

0.03 - 0.07
(0.0012 - 0.0027)

0.1 (0.004)

Piston ring end gap mm (in)

No. 1

0.18 - 0.33
(0.008 - 0.012)

0.8 (0.03)

No. 2

0.28 - 0.48
(0.012 - 0.018)

0.8 (0.03)

11B-4

ENGINE OVERHAUL

SERVICE SPECIFICATIONS

Item

Standard value

Limit

Oil ring side rail

0.10 - 0.60
(0.012 - 0.023)

1.0 (0.04)

Piston pin outside diameter mm (in)

22.0 (0.87)

-

Piston pin press-in load N (lb) (Room temperature)

5,000 - 15,000
(1,125 - 3,372)

-

Crankshaft pin oil clearance mm (in)

0.012 - 0.039
(0.0005 - 0.0015)

0.1 (0.004)

Connecting rod big end side clearance mm (in)

0.10 - 0.25
(0.004 - 0.009)

0.4 (0.02)

Crankshaft and cylinder block

Crankshaft end play mm (in)

0.05 - 0.25
(0.002 - 0.009)

0.3 (0.01)

Crankshaft journal outside diameter mm (in)

69 (2.7)

-

Crankshaft pin outside diameter mm (in)

53 (2.1)

-

Crankshaft  journal  oil  clearance
mm (in)

No.1, 4 journal

0.018 - 0.038
(0.0008 - 0.0014)

0.1 (0.004)

No.2, 3 journal

0.024 - 0.044
(0.0010 - 0.0017)

0.1 (0.004)

Cylinder block flatness of gasket surface mm (in)

0.05 (0.002)

0.1 (0.004)

Cylinder  block  grinding  limit  of  gasket  surface  mm  (in)
[Total resurfacing depth of both cylinder head and cylinder
block]

-

0.15 (0.006)

Cylinder block overall height mm (in) [Crankshaft center
to cylinder head top]

215 (8.46)

-

Cylinder block inside diameter mm (in)

87.6 (3.45)

-

Cylindricity mm (in)

0.015 (0.0006)

-

FASTENER TIGHTENING SPECIFICATIONS

M11103000234USA0000010000

Item

Specification

Generator

Crankshaft bolt

200 N·m (148 ft-lb) → 0 N·m (0 ft-lb) → 110 N·m
(81 ft-lb) → +60°

Drive belt auto tensioner bolt

23 ± 6 N·m (17 ± 4 ft-lb)

Generator bolt

47 ± 11 N·m (35 ± 7 ft-lb)

Generator bracket bolt

23 ± 6 N·m (17 ± 4 ft-lb)

Tensioner pulley nut

47 ± 11 N·m (35 ± 7 ft-lb)

Power steering tensioner pulley bracket bolt

23 ± 6 N·m (17 ± 4 ft-lb)

Intake manifold plenum and throttle body

Boost sensor bolt

5.0 ± 1.0 N·m (45 ± 8 in-lb)

Engine hanger right bolt

17 ± 2 N·m (13 ± 1 ft-lb)

Exhaust gas recirculation pipe bolt

20 ± 5 N·m (15 ± 3 ft-lb)

ENGINE OVERHAUL

11B-5

FASTENER TIGHTENING SPECIFICATIONS

Item

Specification

Intake manifold plenum bolt

22 ± 1 N·m (16 ± 1 ft-lb)

Intake manifold plenum stay bolt

20 ± 5 N·m (15 ± 3 ft-lb)

Solenoid valve bolt

10 ± 2 N·m (89 ± 17 in-lb)

Solenoid valve nut

5.5 ± 1.5 N·m (49 ± 12 in-lb)

Throttle body bolt

23 ± 6 N·m (17 ± 4 ft-lb)

Throttle body stay bolt

20 ± 5 N·m (15 ± 3 ft-lb)

Vacuum tank bracket bolt

11 ± 1 N·m (98 ± 8 in-lb)

Timing belt

Auto-tensioner bolt

23 ± 3 N·m (18 ± 2 ft-lb)

Camshaft sprocket bolt

90 ± 10 N·m (65 ± 7 ft-lb)

Crankshaft position sensor cover bolt

10 ± 2 N·m (89 ± 17 in-lb)

Crankshaft position sensor bolt

10 ± 2 N·m (89 ± 17 in-lb)

Engine support bracket bolt M8

20 ± 5 N·m (15 ± 3 ft-lb)

Engine support bracket bolt M10

48 ± 11 N·m (32 ± 4 ft-lb)

Idler pulley bolt

41 ± 10 N·m (30 ± 7 ft-lb)

Tensioner arm bolt

41 ± 10 N·m (30 ± 7 ft-lb)

Timing belt front cover bolt

7.0 ± 1.0 N·m (62 ± 8 in-lb)

Timing belt rear cover bolt

10 ± 2 N·m (89 ± 17 in-lb)

Intake manifold

Ignition coil bolt

10 ± 2 N·m (89 ± 17 in-lb)

Injector and fuel rail bolt

12 ± 1 N·m (104 ± 9 in-lb)

Intake manifold nut

22 ± 1 N·m (16 ± 1 ft-lb)

Spark plugs

18 ± 2 N·m (13 ± 1 ft-lb)

Water hose and pipe

Engine oil pressure switch

10 ± 2 N·m (89 ± 17 in-lb)

Engine coolant temperature sensor

30 ± 9 N·m (22 ± 6 ft-lb)

Exhaust gas recirculation valve bolt

23 ± 6 N·m (17 ± 4 ft-lb)

Eye bolt

30 ± 3 N·m (22 ± 2 ft-lb)

Engine oil control valve bolt

11 ± 1 N·m (98 ± 8 in-lb)

Engine oil control valve housing bolt

24 ± 3 N·m (18 ± 1 ft-lb)

Oil pipe bolt

11 ± 1 N·m (98 ± 8 in-lb)

Thermostat housing bolt

23 ± 6 N·m (17 ± 4 ft-lb)

Water inlet fitting bolt

23 ± 6 N·m (17 ± 4 ft-lb)

Water pump bolt

23 ± 6 N·m (17 ± 4 ft-lb)

Exhaust manifold

Engine hanger bolt

17 ± 2 N·m (13 ± 1 ft-lb)

Exhaust manifold nut

49 ± 5 N·m (36 ± 3 ft-lb)

Exhaust manifold bracket bolt (bolt, washer assembly)

41 ± 10 N·m (30 ± 7 ft-lb)

Exhaust manifold bracket bolt (flange bolt)

47 ± 11 N·m (35 ± 7 ft-lb)

11B-6

ENGINE OVERHAUL

FASTENER TIGHTENING SPECIFICATIONS