Mitsubishi Outlander XL. Manual - part 172

 

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Mitsubishi Outlander XL. Manual - part 172

 

 

Item

Specification

Exhaust manifold cover bolt

16 ± 4 N·m (13 ± 3 ft-lb)

Heated oxygen sensor

44 ± 5 N·m (35 ± 5 ft-lb)

Rocker arms and camshaft

Camshaft position sensor bolt

10 ± 2 N·m (89 ± 17 in-lb)

Camshaft position sensor support bolt

23 ± 6 N·m (17 ± 4 ft-lb)

Camshaft position sensing cylinder bolt

22 ± 4 N·m (17 ± 2 ft-lb)

Positive crankcase ventilation valve

2.5 ± 0.4 N·m (22 ± 3 in-lb)

Rocker arm adjusting nut

9.0 ± 1.0 N·m (80 ± 8 in-lb)

Rocker arms and shaft bolt exhaust side

13 ± 1 N·m (115 ± 8 in-lb)

Rocker arms and shaft bolt intake side

31 ± 3 N·m (23 ± 2 ft-lb)

Rocker cover bolt

8.3 ± 1.0 N·m (74 ± 8 in-lb)

Cylinder head and valve

Cylinder head bolt

45 ± 2 N·m (33 ± 1 ft-lb) → +150°

Oil pan and oil pump

Plate bolt

23 ± 6 N·m (17 ± 4 ft-lb)

Beam bolt

24 ± 2 N·m (18 ± 1 ft-lb) → +60°

Engine oil pressure switch

10 ± 2 N·m (89 ± 17 in-lb)

Drain plug

39 ± 5 N·m (29 ± 3 ft-lb)

Heat protector bolt

10 ± 2 N·m (89 ± 17 in-lb)

Oil filter <MD360935>

14 ± 2 N·m (124 ± 17 in-lb)

Oil filter <MD332687, MD365876>

16 ± 4 N·m (13 ± 3 ft-lb)

Oil filter cover bolt

23 ± 6 N·m (17 ± 4 ft-lb)

Oil pan cover bolt

10 ± 2 N·m (89 ± 17 in-lb)

Oil pan, lower bolt

10 ± 2 N·m (89 ± 17 in-lb)

Oil pan, upper bolt

10 ± 2 N·m (89 ± 17 in-lb)

Oil pump case bolt

23 ± 6 N·m (17 ± 4 ft-lb)

Oil screen bolt

20 ± 5 N·m (15 ± 3 ft-lb)

Piston and connecting rod

Connecting rod cap nut

20 ± 2 N·m (15 ± 1 ft-lb) → +90°

Crankshaft and cylinder block

Bank stiffener bolt

23 ± 6 N·m (17 ± 4 ft-lb)

Bearing cap bolt

24 ± 2 N·m (18 ± 1 ft-lb) → +90°

Crankshaft sensing ring bolt

12 ± 2 N·m (106 ± 17 in-lb)

Drive plate bolt

76 ± 4 N·m (57 ± 2 ft-lb)

Knock sensor

20 ± 2 N·m (15 ± 1 ft-lb)

Oil seal case bolt

10 ± 2 N·m (89 ± 17 in-lb)

Rear plate bolt

10 ± 2 N·m (89 ± 17 in-lb)

ENGINE OVERHAUL

11B-7

FASTENER TIGHTENING SPECIFICATIONS

SEALANTS AND ADHESIVES

M11103000005USA0000010001

Item

Specified sealant

Engine coolant temperature sensor

Three bond 1324, Loctite 262 or equivalent

Engine  oil  pressure  switch  <to  oil  control  valve
housing>

Three bond 1104 (0110207), 1215 (MZ100077), 1212
(MZ100080) or equivalent

Engine oil pressure switch <to cylinder block>

Three bond 1104 (0110207), 1215 (MZ100077), 1212
(MZ100080) or equivalent

Oil pan upper

Three bond 1227D (MZ100792) or equivalent

Oil pan lower

Three bond 1227D (MZ100792) or equivalent

Oil pump case

Three bond 1227D (MZ100792) or equivalent

Oil seal case

Three bond 1227D (MZ100792) or equivalent

Drive plate bolt

Three bond 1324 or equivalent

SPECIAL TOOLS

M11103000006USA0000010000

Tool

Tool number and
name

Supersession

Application

YD998781AA01

MD998781
Flywheel stopper

General service tool

Holding drive plate

YB990767AA00

MB990767
End yoke holder

MB990767-01

Holding camshaft sprocket when
loosening or torquing bolt

YD998719AA00

MD998719
Pin

MIT308239

YD998716AA00

MD998716
Crankshaft wrench

MD998716-01

Turning crankshaft

YB991398AA00

MB991398
Spark plug wrench

General service tool

Removal and installation of spark
plug

11B-8

ENGINE OVERHAUL

SEALANTS AND ADHESIVES

Tool

Tool number and
name

Supersession

Application

YB992106AA00

MB992106
O-ring installer

-

Installation of O-ring on injector
injection nozzle side

YD998443AA00

MD998443
Lash adjuster holder
(8)

MD998443-01

Supporting of the lash adjuster to
prevent it from falling when rocker
shaft assembly is removed or
installed

YD998713AA01

MD998713
Camshaft oil seal
installer

MD998713-01

Installation of camshaft oil seal

YD998777AA00

MD998777
Camshaft oil seal
installer adaptor

-

Installation of camshaft oil seal (left
bank)
(use with MD998713)

YD998442AA00

MD998442
Air bleed wire

General service tool

Air bleeding of auto lash adjuster

YD998735AA01

MD998735
Valve spring
compressor

MD998735-01

Compression of valve spring

YB992085AA00

MB992085
Valve stem seal plier

-

Removal of valve stem seal

YB992182AA00

MB992182
Valve stem seal
installer

-

Installation of valve stem seal

YB991614AA00

MB991614
Angle gauge

General service tool

Installation of cylinder head bolt
and bearing cap bolt (beam side)

ENGINE OVERHAUL

11B-9

SPECIAL TOOLS

Tool

Tool number and
name

Supersession

Application

YB9913960000

MB991396
Oil filter wrench

-

Installation of oil filter wrench

MD998382

MD998382
Crankshaft front oil seal
installer

MD998382-01

Installation of crankshaft front oil
seal

YD998727AA00

MD998727
Oil pan remover

MD998727-01

Removal of oil pan lower

MD998780
Piston pin setting tool

MIT216941

Removal and installation of piston
pin

MB991659
Guide D

-

YB992183AA00

MB992183
Crankshaft rear oil seal
installer

-

Installation of crankshaft rear oil
seal

YB992075AA00

MB992075
Handle

-

GENERATOR

REMOVAL AND INSTALLATION

M11103000276USA0000010000

11B-10

ENGINE OVERHAUL

GENERATOR

 

 

 

 

 

 

 

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