Mitsubishi Outlander XL. Manual - part 169

ZC602283

23 ± 6 N·m
17 ± 4 ft-lb

100 ± 5 N·m*
74 ± 3 ft-lb*

82 ± 8 N·m
61 ± 5 ft-lb

25 ± 4 N·m
19 ± 3 ft-lb

8.5 ± 1.5 N·m
76 ± 13 in-lb

12 ± 2 N·m
102 ± 22 in-lb

12 ± 2 N·m
102 ± 22 in-lb

13

14

9

10

7

8

11

12

12

AA00

17 ± 2 N·m
13 ± 1 ft-lb

6

6.

Engine hanger

<<B>>

>>B<<

·

Transaxle assembly (Refer to GROUP
23A,

 Transaxle

 Assembly

 P.

23A-170).

<<C>>

7.

Power steering oil pump assembly

<<D>>

8.

A/C compressor assembly

9.

Control wiring harness (relay box side)

10. Control wiring harness (battery side)

<<E>>

>>A<<

11. Engine mounting bracket

>>A<<

12. Engine mounting insulator stopper

<<F>>

>>A<<

13. Engine assembly
14. Control wiring harness

 

ENGINE MECHANICAL

11A-57

ENGINE ASSEMBLY

Required Special Tools:

｠

MB991454: Engine Hanger Balancer

｠

MB991895: Engine Hanger

｠

MB991928: Engine Hanger

REMOVAL SERVICE POINTS

<<A>> FUEL HIGH-PRESSURE HOSE DISCONNECTION

AC603357

Stopper

AA00

1.

Remove the fuel high-pressure hose stopper.

AC603358

Retainer

AA00

2.

Remove the fuel high-pressure hose in the direction shown in
the figure while the retainer is pulled up.

NOTE: 

If the retainer is released, install it after

removing the fuel high-pressure hose.

 

<<B>> TRANSAXLE ASSEMBLY REMOVAL
Remove  the  transaxle  assembly  (Refer  to  GROUP  23A,
Transaxle Assembly P.23A-176).

 

<<C>> POWER STEERING OIL PUMP ASSEMBLY
REMOVAL

1.

Remove the power steering oil pump from the engine with the
hose attached.

2.

Place the removed power steering oil pump in a place where
it  will  not  be  a  hindrance  when  removing  and  installing  the
engine assembly, and secure it with a cord or wire.

 

<<D>> A/C COMPRESSOR ASSEMBLY REMOVAL

1.

Remove the compressor from the compressor bracket with the
hose still attached.

2.

Place  the  removed  A/C  compressor  where  it  will  not  be  a
hindrance when removing and installing the engine assembly,
and secure it with a cord or wire.

11A-58

ENGINE MECHANICAL

ENGINE ASSEMBLY

 

<<E>> ENGINE MOUNTING BRACKET REMOVAL

1.

Support the engine with a garage jack.

ZC603392

MB991895

MB991454

AA00

2.

Engine hanger MB991895 is used
Remove special tool MB991895.

ZC603391

MB991928

MB991454

AA00

3.

Engine hanger MB991928 is used
Remove special tool MB991928.

4.

When removing the transaxle assembly, remove the special
tool  MB992208  (Right  bank)  that  supported  the  engine
assembly.

ZC6017640000

MB991454

MB992208

5.

Mount the special tool MB991454 to the engine right hanger
and  special  tool  MB992208  (Left  bank),  and  support  the
engine assembly using the chain block or others.

6.

Place a garage jack against the engine oil pan with a piece of
wood in between so that the weight of the engine is no longer
being applied to the engine mounting bracket.

7.

Loosen the engine mount mounting nuts and bolt, and remove
the engine mounting bracket.

 

<<F>> ENGINE ASSEMBLY REMOVAL
After  checking  that  all  cables,  hoses  and  wiring  harness
connectors and so on are disconnected from the engine, lift the
chain block slowly to remove the engine assembly upward from
the engine compartment.

ENGINE MECHANICAL

11A-59

ENGINE ASSEMBLY

INSTALLATION SERVICE POINTS

>>A<< ENGINE ASSEMBLY/ENGINE MOUNTING
INSULATOR STOPPER/ENGINE MOUNTING BRACKET
INSTALLATION

ZC6017640000

MB991454

MB992208

1.

Install  the  engine  assembly,  being  careful  not  to  pinch  the
cables, hoses or wiring harness connectors.

2.

Support the engine assembly with a garage jack.

ZC6019630000

Engine side

Engine mounting insulator

Engine mounting  
insulator stopper

Engine mounting
bracket

3.

Mount the engine mounting insulator stopper to be positioned
as  shown  in  the  figure,  then  mount  the  engine  mounting
bracket.

 

>>B<< TRANSAXLE ASSEMBLY INSTALLATION
Install the transaxle assembly (Refer to GROUP 23A, Transaxle
Assembly P.23A-176).

 

>>C<< FUEL HIGH-PRESSURE HOSE CONNECTION

AC603359

3 mm 
(0.12 in)

Fuel high-pressure hose

Fuel line pipe
(Engine oil applied)

AA00

After connecting the fuel high-pressure hose, slightly pull
it to ensure that it is installed securely. Also confirm that
there is a play approximately 3 mm (0.12 inch). Then install
the stopper securely.
Apply a small amount of engine oil to the fuel line pipe and then
install the fuel high-pressure hose.

11A-60

ENGINE MECHANICAL

ENGINE ASSEMBLY