Mitsubishi Outlander XL. Manual - part 168

 

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Mitsubishi Outlander XL. Manual - part 168

 

 

ZC6003150001

Timing mark

Timing mark

Idler pulley

Timing mark

Tension pulley

The camshaft sprocket (right bank) can turn easily due to
the  spring  force  applied,  so  be  careful  not  to  get  your
fingers caught.

6.

Install the timing belt by the following procedure so that there
is no deflection in the timing belt between each sprocket and
pulley.

(1)

Crankshaft sprocket

(2)

Water pump pulley

(3)

Camshaft sprocket (Left bank)

(4)

Idler pulley

(5)

Camshaft sprocket (Right bank)

(6)

Tensioner pulley

7.

Turn  the  camshaft  sprocket  (Right  bank)  counterclockwise
until  the  tension  side  of  the  timing  belt  is  firmly  stretched.
Check all the timing marks again.

ZC601793AA00

MD998716

8.

Use  special  tool  MD998716  to  turn  the  crankshaft  1/4  turn
counterclockwise, then turn it again clockwise until the timing
marks are aligned.

9.

Remove the setting pin that has been inserted into the auto-
tensioner.

10.

Turn the crankshaft clockwise twice to align the timing marks.

ZC6003160000

A

11.

Wait  for  at  least  five  minutes,  then  check  that  the  auto-
tensioner pushrod extends within the standard value range.

Standard value (A): 9.1 - 13.4 mm (0.36 - 0.52 inch)

12.

If not, repeat the operation in steps 1 to 6 above.

13.

Check  again  that  the  timing  marks  of  the  sprockets  are
aligned.

 

ENGINE MECHANICAL

11A-53

TIMING BELT

>>B<< CRANKSHAFT PULLEY INSTALLATION

ZC601794

MB990767

MD998719

AA00

Use  special  tools  MB990767  and  MD998719  to  install  the
crankshaft pulley.

INSPECTION

M11102000044USA0000010000

TIMING BELT AUTO-TENSIONER CHECK

1.

Check for oil leak from seal, and replace it if leak is detected.

2.

Check for wear or damage at the top of the rod. Replace it, if
required.

AIR BLEEDING METHOD

ZC6025210000

A: 3 mm 
 (0.12 in)

B: 11.4 mm 
(0.45 in)

Under 5,000 N
(1,124 lb)

100 to 200 N
(22 to 44 lb)

Upright
stance

Always use the vertical press and put the auto-tensioner
vertically.

Do not apply the load of 5,000 N (1,124 pound) or more to
the rod.

Do not press the rod beyond Dimension "A" shown in the
illustration.

1.

Set the auto-tensioner as shown in the illustration.

2.

Press the rod slowly down to the lowest point "A" shown in the
illustration.

3.

Repeat the procedure 2 three times.

4.

While  the  rod  is  projected  at  the  point  "B"  shown  in  the
illustration, push the rod with 100 - 200 N (22 - 44 pound).
Check  the  enough  stiffness.  If  the  stiffness  is  not  enough,
replace the auto-tensioner.

5.

Press down the rod slowly. Put the pin through the hole and
secure it.

ENGINE ASSEMBLY

REMOVAL AND INSTALLATION

M11102000010USA0000010001

When  the  engine  assembly  replacement  is
performed, use scan tool MB991958 to initialize
the  learning  value  (Refer  to  GROUP  00,

Initialization  Procedure  for  Learning  Value  in
MFI Engine P.00-30
).

11A-54

ENGINE MECHANICAL

TIMING BELT

*: indicates parts which should be temporarily
tightened,  and  then  fully  tightened  with  the
engine weight applied on the vehicle body.

Pre-removal Operation

Under  Cover  Removal  (Refer  to  GROUP  51A,  Under

Cover P.51A-18).

Fuel Line Pressure Reduction [Refer to GROUP 13Aa, On-

vehicle Service - Fuel Pump Connector Disconnection (How

to Reduce Pressurized Fuel Lines) P.13Aa-20].

Engine  Coolant  Draining  (Refer  to  GROUP  14,  On-vehicle

Service - Engine Coolant Replacement P.14-15).

Engine Oil Draining (Refer to GROUP 12, On-vehicle Service

- Engine Oil Replacement P.12-4).

Transmission  Fluid  Draining  (Refer  to  GROUP  23A,  On-

vehicle Service - Transmission Fluid Change P.23A-153).

Transfer  Oil  Draining  (Refer  to  GROUP  23A,  On-vehicle

Service - Transfer Oil Change P.23A-159).

Hood Removal (Refer to GROUP 42Aa, Hood P.42Aa-5).

Engine Cover Removal (Refer to GROUP 16c, Ignition Coil P.

16c-6).

Air  Cleaner  Removal  (Refer  to  GROUP  15,  Air  Cleaner  P.

15-6).

Engine  Control  Module  (ECM)  Removal  [Refer  to  GROUP

13Aa, Engine Control Module (ECM) P.13Aa-37].

Battery and Battery Tray Removal

Front  Exhaust  Pipe  and  Front  Exhaust  Pipe  RH  Removal

(Refer  to  GROUP  15,  Exhaust  Pipe  and  Main  Muffler  P.

15-16).

Strut Tower Bar Removal (Refer to GROUP 42Aa, Strut Tower

Bar P.42Aa-11).

Driveshaft  Removal  (Refer  to  GROUP  26,  Driveshaft

Assembly P.26-17).

Propeller  Shaft  Removal  (Refer  to  GROUP  25,  Propeller

Shaft P.25-5).

Pressure Hose Assembly and Return Tube B Removal (Refer

to GROUP 37, Power Steering Hoses P.37-39).

Rear Roll Stopper Removal (Refer to GROUP 32, Engine Roll

Stopper and Centermember P.32-6).

Transfer  Removal  (Refer  to  GROUP  23A,  Transfer

Assembly P.23A-176).

Starter Removal (Refer to GROUP 16b, Starter Assembly P.

16b-5).

Radiator  Upper  Hose  and  Radiator  Lower  Hose  Removal

(Refer to GROUP 14, Radiator P.14-27).

Post-installation Operation

Radiator  Upper  Hose  and  Radiator  Lower  Hose  Installation

(Refer to GROUP 14, Radiator P.14-27).

Starter Installation (Refer to GROUP 16b, Starter Assembly P.

16b-5).

Transfer  Installation  (Refer  to  GROUP  23A,  Transfer

Assembly P.23A-176).

Rear  Roll  Stopper  Installation  (Refer  to  GROUP  32,  Engine

Roll Stopper and Centermember P.32-6).

Pressure  Hose  Assembly  and  Return  Tube  B  Installation

(Refer to GROUP 37, Power Steering Hoses P.37-39).

Propeller  Shaft  Installation  (Refer  to  GROUP  25,  Propeller

Shaft P.25-5).

Driveshaft  Installation  (Refer  to  GROUP  26,  Driveshaft

Assembly P.26-17).

Strut  Tower  Bar  Installation  (Refer  to  GROUP  42Aa,  Strut

Tower Bar P.42Aa-11).

Front  Exhaust  Pipe  and  Front  Exhaust  Pipe  RH  Installation

(Refer  to  GROUP  15,  Exhaust  Pipe  and  Main  Muffler  P.

15-16).

Battery and Battery Tray Installation

Engine Control Module (ECM) Installation [Refer to GROUP

13Aa, Engine Control Module (ECM) P.13Aa-37].

Air Cleaner Installation (Refer to GROUP 15, Air Cleaner P.

15-6).

Drive Belt Tension Check and Adjustment (Refer to P.11A-9).

Engine Oil Refilling (Refer to GROUP 12, On-vehicle Service -

Engine Oil Replacement P.12-4).

Transmission Fluid Refilling (Refer to GROUP 23A, On-vehicle

Service - Transmission Fluid Change P.23A-153).

Transfer  Oil  Refilling  (Refer  to  GROUP  23A,  On-vehicle

Service - Transfer Oil Change P.23A-159).

Engine  Coolant  Refilling  (Refer  to  GROUP  14,  On-vehicle

Service - Engine Coolant Replacement P.14-15).

Fuel Leak Check

Hood  Installation  (Refer  to  GROUP  42Aa,  Hood  P.

42Aa-5).

Engine  Cover  Installation  (Refer  to  GROUP  16c,  Ignition

Coil P.16c-6).

Under  Cover  Installation  (Refer  to  GROUP  51A,  Under

Cover P.51A-18).

ENGINE MECHANICAL

11A-55

ENGINE ASSEMBLY

ZC602282

1

2

3

4

5

23 ± 6 N·m
17 ± 4 ft-lb

AA00

Removal steps

1.

Generator drive belt

2.

Power steering oil pump drive belt

3.

Grounding cable connection

<<A>>

>>C<<

4.

Fuel high-pressure hose connection

5.

Heater hose connection

·

Intake  manifold  plenum  (Refer  to
GROUP 15, Intake Manifold Plenum P.
15-7).

Removal steps

·

Right bank exhaust manifold (Refer to
GROUP  15,  Exhaust  Manifold  P.
15-11).

11A-56

ENGINE MECHANICAL

ENGINE ASSEMBLY

 

 

 

 

 

 

 

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