Mitsubishi Outlander XL. Manual - part 1209

Rear heater duct removal steps

Selector  lever,  selector  lever  panel,
glove  box,  lower  panel,  console  side
cover  and  center  console  (Refer  to
GROUP  52A  -  Instrument  Panel  P.
52A-2).

Front seat assembly (Refer to GROUP
52A - Front Seat Assembly P.52A-18).

Rear heater duct removal steps

Rear heater duct B

Rear heater duct A
Foot duct removal steps

Heater unit and blower assembly
(Refer to P.55A-111).

Foot duct

VENTILATORS

REMOVAL AND INSTALLATION

M15502000931USA0000010000

ZC602057

0000

Crow

Rear ventilation duct

Cross-section A-A

REAR

VENTILATION

DUCT

REMOVAL STEPS

REAR BUMPER ASSEMBLY (REFER
TO GROUP 51A, P.51A-5).

REAR

VENTILATION

DUCT

REMOVAL STEPS

REAR VENTILATION DUCT

SPECIFICATIONS

FASTENER TIGHTENING SPECIFICATIONS

M15502000121USA0000010000

Item

Specification

Front deck stay mounting bolt

20 ± 5 N·m (15 ± 3 ft-lb)

Front deck crossmember mounting bolt (installation from the side of left
position)

23 ± 6 N·m (17 ± 4 ft-lb)

Front deck crossmember mounting bolt (installation from the left side of
center position)

18 ± 7 N·m (13 ± 5 ft-lb)

AIR CONDITIONING

55A-127

VENTILATORS

Item

Specification

Front deck crossmember mounting bolt (installation from the right side of
center position)

18 ± 7 N·m (13 ± 5 ft-lb)

Front deck crossmember mounting bolt (installation of right position)

20 ± 5 N·m (15 ± 3 ft-lb)

Heater unit assembly mounting bolt

11 ± 4 N·m (98 ± 35 in-lb)

A/C compressor mounting bolt

23 ± 6 N·m (17 ± 4 ft-lb)

Liquid pipe mounting bolt (condenser side)

4.9 ± 0.9 N·m (43 ± 8 in-lb)

Flexible suction hose mounting nut (compressor side)

25 ± 4 N·m (18 ± 3 ft-lb)

Suction pipe mounting nut (heater unit side)

4.9 ± 0.9 N·m (43 ± 8 in-lb)

Flexible discharge hose mounting bolt (compressor side)

25 ± 4 N·m (18 ± 3 ft-lb)

Flexible discharge hose mounting nut (condenser side)

4.9 ± 0.9 N·m (43 ± 8 in-lb)

Liquid pipe A and liquid pipe B joint nut

13 ± 1 N·m (115 ± 9 in-lb)

Flexible suction hose and Suction pipe joint nut

4.9 ± 0.9 N·m (43 ± 8 in-lb)

GENERAL SPECIFICATIONS

M15502000002USA0000010000

Item

Manual air conditioning

Heater control

Dial type

A/C switch

Push-button type

Compressor

MSC90CAS (Scroll type)

Refrigerant

Type

R134a (HFC-134a)

Amount g (oz)

480 - 520 (16.9 - 18.3)

SERVICE SPECIFICATIONS

M15502000003USA0000010001

Item

Standard value

Idle speed r/min

650 ± 50

Idle-up speed r/min

800 ± 50

Air gap (A/C compressor clutch) mm (in)

0.3 - 0.5 (0.012 - 0.020)

Cooling temperature switch

Less than 2 ohms

slightly below 155°C (311°F)

No continuity

155°C (311°F) or more [up to 125°C (257°F)
when temperature drops]

LUBRICANTS

M15502000004USA0000010000

Item

Specified lubricant

Quantity

Each connection of refrigerant line

SUN PAG 56

As required

Compressor refrigerant unit lubricant cm3(fl.oz)

SUN PAG 56

80 (2.7)

55A-128

AIR CONDITIONING

SPECIFICATIONS

GROUP 55B

AUTOMATIC AIR CONDITIONING

CONTENTS

GENERAL DESCRIPTION............

55B-2

AUTO A/C DIAGNOSIS.............

55B-4

INTRODUCTION...................

55B-4

AUTOMATIC A/C TROUBLESHOOTING
STRATEGY.......................

55B-4

DIAGNOSTIC FUNCTION............

55B-4

DIAGNOSTIC TROUBLE CODE CHART
...............................

55B-7

DIAGNOSTIC TROUBLE CODE PROCEDURES
...............................

55B-8

DTC B10C0, B10C1: Interior Temperature
Sensor System....................

55B-8

SYMPTOM CHART.................

55B-10

SYMPTOM PROCEDURES............

55B-11

INSPECTION PROCEDURE 11: When Sunlight
Intensity Changes, Air Outlet
Temperature does not Change.....

55B-11

DATA LIST REFERENCE TABLE. . . . .

55B-13

ACTUATOR TEST REFERENCE.......

55B-18

CHECK AT A/C-ECU TERMINAL. . . . .

55B-19

SPECIAL TOOLS.................

55B-20

SENSORS.......................

55B-21

REMOVAL AND INSTALLATION......

55B-21

INSPECTION....................

55B-22

OTHER PARTS...................

55B-23

OTHER PARTS MAINTENANCE SERVICE
POINTS........................

55B-23

55B-1

GENERAL DESCRIPTION

M15504000001USA0000010000

The blower, heater, and evaporator have been
integrated with the heater and A/C system to achieve
greater fan power and noise reduction.

Item

Specification

Heater control assembly

Dial type

Compressor

MSC90CAS

Compressor model

Scroll type

Refrigerant and quantity g (oz)

R-134a (HFC-134a), 480 - 520 (16.9 - 18.3)

SAFETY PRECAUTIONS

Wear safety goggles and gloves when servicing
the  refrigeration  system  to  prevent  severe
damage to eyes and hands.
Because R-134a refrigerant is a hydro fluorocarbon
(HFC)  which  contains  hydrogen  atoms  in  place  of
chlorine atoms, it will not cause damage to the ozone
layer.
Ozone filters out harmful radiation from the sun. To
assist in protecting the ozone layer, Mitsubishi Motors
Corporation  recommends  an  R-134a  refrigerant
recycling device.
Refrigerant  R-134a  is  transparent  and  colorless  in
both the liquid and vapor state. Since it has a boiling
point of -29.8°C (-21.64°F) at atmospheric pressure,
it  will  be  a  vapor  at  all  normal  temperatures  and
pressures.  The  vapor  is  heavier  than  air,  non-
flammable,  and  non-explosive.  The  following
precautions  must  be  observed  when  handling
R-134a.

Do not heat R-134a above 40°C (104.0°F) or it may
catch fire and explode.
R-134a evaporates so rapidly at normal atmospheric
pressures and temperatures that it tends to freeze
anything it contacts. For this reason, extreme care
must be taken to prevent any liquid refrigerant from
contacting the skin and especially the eyes. Always
wear safety goggles when servicing the refrigeration
part of the A/C system. Keep a bottle of sterile mineral
oil handy when working on the refrigeration system.

Should any liquid refrigerant get into your eyes, use
a few drops of mineral oil to wash them out. R-134a
is rapidly absorbed by the oil.

Next, splash your eyes with plenty of cold water.

Call your doctor immediately even if irritation has
ceased.

Keep  R-134a  containers  upright  when  charging
the system.
In most instances, moderate heat is required to bring
the pressure of the refrigerant in its container above
the pressure of the system when charging or adding
refrigerant.
A  bucket  or  large  pan  of  hot  water  not  over  40°C
(104.0°F) is all the heat required for this purpose. Do
not heat the refrigerant container with a blow torch or
any  other  means  that  would  raise  temperature  and
pressure  above  this  temperature.  Do  not  weld  or
steam-clean  on  or  near  the  system  components  or
refrigerant lines.

The leak detector for R-134a should be used to
check for refrigerant gas leaks.

Do  not  allow  liquid  refrigerant  to  touch  bright
metal or it will be stained.
When metering R-134a into the refrigeration system,
keep the supply tank or cans in an upright position. If
the refrigerant container is on its side or upside down,
liquid refrigerant will enter the system and damage the
compressor.
Refrigerant  will  tarnish  bright  metal  and  chrome
surfaces,  and  in  combination  with  moisture  can
severely corrode all metal surfaces.

55B-2

AUTOMATIC AIR CONDITIONING

GENERAL DESCRIPTION

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