Mitsubishi Outlander XL. Manual - part 1207

INSTALLATION SERVICE POINT

>>A<< A/C COMPRESSOR INSTALLATION
If a new compressor is installed, first adjust the amount of oil
according to the procedures described below, and then install
the compressor.

1.

Measure the amount X cm3(X fl.oz) of oil within the removed
compressor.

2.

Drain (from the new compressor) the amount of oil calculated
according to the following formula, and then install the new
compressor.
New compressor oil amount = 80cm3(2.7 fl.oz)

80 cm3- X cm3= Y cm3(2.7 fl.oz - X fl.oz = Y fl.oz)

NOTE: 

Y cm3(Y fl.oz) indicates the amount of oil in the

refrigerant line, the condenser, the evaporator, etc.

INSPECTION

M15502000045USA0000010000

A/C COMPRESSOR CLUTCH OPERATION CHECK

ZC6020180000

Connect  the  compressor  connector  terminal  to  the  battery
positive  (+)  terminal  and  ground  the  battery’s  negative  (-)
terminal to the compressor unit. At that time, the A/C compressor
clutch should make a definite operating sound.

DISASSEMBLY AND ASSEMBLY

M15502000046USA0000010000

AIR CONDITIONING

55A-119

COMPRESSOR ASSEMBLY

AC602019

3

10

5

4

6

7

8

9

1

2

AA00

16 ± 1 N·m
12 ± 1 ft-lb

N

COOLING TEMPERATURE SWITCH
DISASSEMBLY STEPS

1.

SNAP RING

2.

COOLING TEMPERATURE SWITCH
A/C

 COMPRESSOR

 CLUTCH

DISASSEMBLY

>>D<<

·

AIR GAP ADJUSTMENT

<<A>>

>>C<<

3.

SELF-LOCKING NUT

4.

ARMATURE

A/C

 COMPRESSOR

 CLUTCH

DISASSEMBLY

5.

SHIM

>>B<<

6.

SNAP RING

7.

ROTOR

8.

SNAP RING

>>A<<

9.

FIELD CORE

10. A/C COMPRESSOR

Required Special Tools:

｠

MB991367: Special Spanner

｠

MB991386: Pin

DISASSEMBLY SERVICE POINT

<<A>> SELF-LOCKING NUT REMOVAL

ZC6020360000

MB991386

MB991367

55A-120

AIR CONDITIONING

COMPRESSOR ASSEMBLY

ASSEMBLY SERVICE POINTS

>>A<< FIELD CORE ATTACHMENT

ZC6020410000

FIELD CORE  
PROJECTION

COMPRESSOR
UNIT PIN HOLE

Line up the pin hole on the compressor unit with the field core
projection and attach.

 

>>B<< SNAP RING INSTALLATION

ZC602042

SNAP RING

ROTOR

TAPERED PART

0000

CLUTCH COIL

Using snap ring pliers, fit the snap ring so that the snap ring’s
tapered part is on the outside.

 

>>C<< SELF-LOCKING NUT INSTALLATION

ZC6020360000

MB991386

MB991367

Using  a  special  tool,  as  when  removing  the  nut,  secure  the
armature and tighten the self-locking nut.

 

AIR CONDITIONING

55A-121

COMPRESSOR ASSEMBLY

>>D<< AIR GAP ADJUSTMENT

ZC602043

Thickness
gauge

0000

Check  whether  or  not  the  air  gap  of  the  clutch  is  within  the
standard value.

Standard value:

0.3 - 0.5 mm (0.012 - 0.020 inch)

NOTE: 

If there is a deviation of the air gap from the

standard value, make the necessary adjustment by adjusting
the number of shims.

INSPECTION

M15502000047USA0000010000

COOLING TEMPERATURE SWITCH

ZC602046

Thermometer

Engine oil

0000

Do not heat more than necessary.

1.

Dip  the  metal  part  of  the  cooling  temperature  switch  into
engine oil and increase the oil temperature using a gas burner
or similar.

ZC602047

Less than 2

W

No continuity

125 ºC
(257 ºF)

155 ºC
(311 ºF)

Oil temperature

0000

2.

When the oil temperature reaches the standard value, check that
voltage is supplied between the terminals.

Standard value:

Item

Temperature

Less than 2 ohms Slightly below 155°C (311°F)
No continuity

155°C (311°F) or more

NOTE: 

When the oil temperature is 155°C (311°F) or more

and there is no continuity, the resistance will not be 2Ω or
lower until the oil temperature reduces to 125°C (257°F) or
less.

CONDENSER ASSEMBLY

REMOVAL AND INSTALLATION

M15502000154USA0000010000

Pre-removal and Post-installation Operation

｠

Refrigerant Draining and Refilling (Refer to P.55A-103).

｠

Air Duct Removal and Installation (Refer to GROUP 15, Air Cleaner P.15-6).

55A-122

AIR CONDITIONING

COMPRESSOR ASSEMBLY