Mitsubishi Outlander XL. Manual - part 17

ZB600347 0000

 : Body sealant

4.

When installing the front pillar outer, apply body sealant as
shown in the figure.

ZB600138 0000

5.

After installing the front pillar outer, seal the hole and flange
with bolt and aluminum tape, and then fill the hole with foam
materials as shown in the figure.

Foam : 3M™ AAD ULTRAPRO Panel foam-Yellow

ZB600112 0001

6.

Wait 2 hours after filling the foam materials to remove the bolt
and  aluminum  tape,  then  melt  the  foam  materials  with  a
soldering gun to ensure that a clip, etc. can be inserted in the
hole filled with foam materials

CENTER PILLAR

M40300000060USA0000010000

ZB600148 0000

(                                                              )

Symbol

Operation description

Spot welding

MIG plug welding

indicates two panels to be welded

indicates three panels to be welded

MIG spot welding

MIG arc welding (continuous)

Braze welding

Anti-corrosion agent applications locations
(Use access holes to apply liberally to butt-welded joints.)

WELDED PANEL REPLACEMENT

3-17

CENTER PILLAR

ZB600074

E

D

A

B

The same position as the
new center pillar outer

REPAIR WELDS

Acoustic foam

F

C

(With the side outer panel removed)

0000

 70 mm
(2.75 in)

 30 mm
(1.2 in)

A

B

C

D

E

F

When repairing the area using foam materials do
not  use  firing  tools  since  the  foaming  materials
may burn.

3-18

WELDED PANEL REPLACEMENT

CENTER PILLAR

NOTE ON REPAIR WORK

REMOVAL

ZB600158 0000

Center inner pillar upper

After  cutting  the  center  pillar  inner  from  the  side  outer  panel,
remove the center pillar inner upper remaining on the body.

 

INSTALLATION

ZB6001560000

 50 mm
(1.97 in)

Side outer panel

Center pillar reinfoecement

1.

To reinforce the strength of the center pillar cut-off area, cut
off the side outer panel 50 mm (1.97 inches) above the cut-off
position.

ZB6002960000

Center inner 
pillar upper

Center inner 
pillar lower

Weld  and  repair  if  the  side  sill  reinforcement  front  is
damaged.

2.

Remove the center inner pillar upper and center inner pillar
lower from a new center pillar inner.

ZB6001370000

Urethane
foam

3.

When installing the new center pillar outer, affix urethane foam
as shown in the figure as a temporary measure to fill the inside
of the center pillar.

WELDED PANEL REPLACEMENT

3-19

CENTER PILLAR

ZB600105 0000

4.

After  installing  the  new  center  pillar  reinforcement,  seal  the
hole and flange with bolt and aluminum tape, and then fill the
hole with foam materials as shown in the figure.

Foam : 3M™ AAD ULTRAPRO Panel foam-Yellow

ZB6001120000

5.

Wait 2 hours after filling the foam materials to remove the bolt
and  aluminum  tape,  then  melt  the  foam  materials  with  a
soldering gun to ensure that a clip, etc. can be inserted in the
hole filled with foam materials.

SIDE SILL

M40300000070USA0000010000

ZB6001510000

(                                                              )

Symbol

Operation description

Spot welding

MIG plug welding

indicates two panels to be welded

indicates three panels to be welded

MIG spot welding

MIG arc welding (continuous)

Braze welding

Anti-corrosion agent applications locations
(Use access holes to apply liberally to butt-welded joints.)

3-20

WELDED PANEL REPLACEMENT

SIDE SILL