Mitsubishi Outlander XL. Manual - part 15

ZB600072 0000

A

B

B

A

REPAIR WELDS

270 mm

(10.6 in)

150 mm

(5.9 in)

310 mm

(12.2 in)

230 mm

(9.0 in)

NOTE:

｠

Refer to the Front End Crossmember section on P.
3-3for  the  welding  point  with  front  end
crossmember.

｠

Refer to the Fender Shield section on P.3-4for the
welding points with the fender shield.

WELDED PANEL REPLACEMENT

3-9

FRONT PILLAR

FRONT PILLAR

M40300000050USA0000010000

ZB6001460000

(                                                              )

Symbol

Operation description

Spot welding

MIG plug welding

indicates two panels to be welded

indicates three panels to be welded

MIG spot welding

MIG arc welding (continuous)

Braze welding

Anti-corrosion agent applications locations
(Use access holes to apply liberally to butt-welded joints.)

3-10

WELDED PANEL REPLACEMENT

FRONT PILLAR

ZB600073

A

C

B

0000

B

D

E

REPAIR WELDS

Acoustic foam

(With the side outer panel removed)

210 mm

(8.3 in)

120 mm

(4.7 in)

(With the front upper frame outer removed)

A

C

D

E

NOTE: 

For the welding points of upper frame outer

and upper pillar-to-front pillar brace, refer
to P.3-4Fender Shield.

When repairing the area using foam materials do
not  use  firing  tools  since  the  foaming  materials
may burn.

WELDED PANEL REPLACEMENT

3-11

FRONT PILLAR

NOTE ON REPAIR WORK

REMOVAL

ZB600021

350 mm

(13.7 in)

0000

side outer panel

Side sill outer reinforcement front

Side sill inner
support front

Because partial replacement of the side sill outer reinforcement
front is impossible, remove the side sill outer reinforcement front
on the body side. Cut and remove the side outer panel at 350
mm (13.7 inches) behind the side sill cutting section.

INSTALLATION

ZB6001350000

Side sill outer 
reinforcement 
front

Front pillar 
reinforcement 
lower

1.

When installing the side sill outer reinforcement front and front
pillar reinforcement lower, weld them in advance as shown in
the figure.

3-12

WELDED PANEL REPLACEMENT

FRONT PILLAR