Mitsubishi Outlander XL. Manual - part 14

ZB600069

A

A

0000

REPAIR WELDS

Acoustic foam

NOTE: 

Refer to the Front End Crossmember section

on P.3-3for the welding point with front end
crossmember.

When repairing the area using foam materials do
not  use  firing  tools  since  the  foaming  materials
may burn.

WELDED PANEL REPLACEMENT

3-5

FENDER SHIELD

ZB600070

AB501603

E

B

B

C

D

C

B

0000

(With the front upper frame outer removed)

Acoustic foam 

AB501449

Acoustic foam 

3-6

WELDED PANEL REPLACEMENT

FENDER SHIELD

ZB600071

AB501604

D

E

0000

ZB600437 0000

90 mm 
(3.5 in)

180 mm 
(7.1 in)

Front upper 
frame inner

Front upper 
frame outer

NOTE: 

Partial replacement of the front upper frame is

possible depending on the range of damage. For partial
replacement, cut the front upper frame outer at 90 mm (3.5
inches) forward of the vehicle from its positioning hole,
and front upper frame inner at 180 mm (7.1 inches).

NOTE ON REPAIR WORK

REMOVAL

ZB600168 0000

 Front sidemember outer

1.

Turn up the front sidemember outer as shown to cut off the
welded  point  between  the  front  sidemember  rear  bulkhead
and the front sidemember brace lower.

WELDED PANEL REPLACEMENT

3-7

FENDER SHIELD

INSTALLATION

ZB600155 0000

1.

After  installation  of  the  upper  frame  outer,  press  in  sponge
from the hole up to the dotted line shown in the figure as a
temporary measure to fill the inside of the upper frame outer.

FRONT SIDEMEMBER (PARTIAL REPLACEMENT)

M40300000001USA0000010000

AB501088

ZB6001530000

(                                                              )

Symbol

Operation description

Spot welding

MIG plug welding

indicates two panels to be welded

indicates three panels to be welded

MIG spot welding

MIG arc welding (continuous)

Braze welding

Anti-corrosion agent applications locations
(Use access holes to apply liberally to butt-welded joints.)

3-8

WELDED PANEL REPLACEMENT

FRONT SIDEMEMBER (PARTIAL REPLACEMENT)