Mitsubishi Outlander XL. Manual - part 3

｠

The  bolt-on  front  bumper  reinforcement,  bolt-on
hood lock stay, and bolt-on front end upper bar are

used to improve maintainability.

ZB601024 

9.0 ± 2.0 N·m
80 ± 17 in-lb

9.0 ± 2.0 N·m

80 ± 17 in-lb

6

15

10

9

17

0000

1

18

16

4

25

7

14

24

5

3

13

9.0 ± 2.0 N·m
80 ± 17 in-lb

12

11

2

20 ± 5 N·m
15 ± 3 ft-lb

20 ± 5 N·m
15 ± 3 ft-lb

20 ± 5 N·m
15 ± 3 ft-lb

8

19

20

31

30

29

32

21

23

22

27

28

26

18 ± 7 N·m
13 ± 5 ft-lb

1.

Front bumper reinforcement plate front

2.

Front bumper reinforcement plate side

3.

Horn bracket

4.

Bumper bracket

5.

Front bumper reinforcement center

6.

Front end upper bar

7.

Sensor bulkhead

8.

Radiator bracket upper (Sensor)

9.

Front bumper reinforcement plate rear

10. Front bumper reinforcement plate
11. Front bumper reinforcement bracket lower
12. Front bumper reinforcement bracket upper
13. Air guide plate
14. Hood lock stay reinforcement
15. Hood lock stay
16. Front end crossmember upper

17. Front end crossmember gusset
18. Front end crossmember reinforcement
19. Radiator bracket lower (A)
20. Radiator bracket lower (B)
21. Front end crossmember lower
22. Front end crossmember extension
23. Towing hook bracket
24. Towing hook
25. Towing hook reinforcement
26. Bumper bracket lower
27. Shipping reinforcement front
28. Shipping hook front
29. Front end crossmember plate
30. Front No. 2 crossmember pipe
31. Front end crossmember bulkhead
32. Front end crossmember reinforcement lower

FENDER SHIELD

The  front  frame  structure  is  supported  in  three
directions  by  the  dash  crossmember  center,  dash

crossmember  lower,  and  front  sidemember  rear  in
order to improve the frontal collision characteristics,
and increase the vehicle body rigidity.

BODY CONSTRUCTION

1-9

BODY CONSTRUCTION CHARACTERISTICS

ZB500393 

1

11

15

19

13

25

2

3

21

26

1

4

18

12

0000

17

23

22

9

16

2

3

4

19

22

14

24

13

12

11

10

10

9

8

8

7

7

21

20

27

6

6

5

5

A

Right side

Left side

1.

Front sidemember

2.

Fender gusset

3.

Front corner bracket

4.

Fender bracket lower

5.

Front end upper bar side

6.

Fender bracket front

7.

Upper frame center bulkhead

8.

Upper frame rear bulkhead

9.

Front upper frame inner

10. Spring house bracket reinforcement
11. Spring house bracket front
12. Spring house corner gusset
13. Spring house panel rear
14. Horn bracket

15. Spring house harness bracket
16. Suction hose bracket
17. Engine mounting bracket upper
18. Condense tank reinforcement
19. Front fender shield
20. Engine mounting gusset
21. Fender bracket rear
22. Spring house panel
23. Power steering reservoir tank bracket
24. Engine-ECU bracket
25. Relay box bracket
26. Relay box bracket rear
27. Transmission mounting gusset

ZB5003940000

A

Front  
sidemember  
outer

Front  
sidemember  
inner

The front part of the front sidemember has hexagonal
section that efficiently absorbs energy upon impact.

1-10

BODY CONSTRUCTION

BODY CONSTRUCTION CHARACTERISTICS

FRONT SIDEMEMBER REINFORCEMENT

Right Side

ZB601022

1

6

2

10

9

12

11

22

15

19

16

14

18

7

3

0000

8

17

21

23

5

13

20

4

ZB5003960000

9

13

12

A

B

6

7

14

18

15

19

1.

Front sidemember plate rear

2.

Headlight bracket

3.

Front sidemember outer front

4.

Front sidemember outer

5.

Upper bar bracket

6.

Front sidemember bulkhead front

7.

Engine mounting bulkhead

8.

Front brake hose bracket

9.

Front suspension crossmember bulkhead

10. Front sidemember brace upper
11. Tie down reinforcement front
12. Height sensor bracket

13. Front sidemember rear reinforcement lower
14. Front sidemember rear bulkhead
15. Front sidemember rear
16. Dash crossmember extension lower
17. Front sidemember brace lower
18. Front sidemember inner
19. Front suspension crossmember bracket front
20. Pipe nut
21. Engine mount bracket
22. Engine mount reinforcement
23. Headlight support panel

 

BODY CONSTRUCTION

1-11

BODY CONSTRUCTION CHARACTERISTICS

ZB601021

21

4

18

0000

A

6

ZB5003980000

10

18

4

9

B

 
Left Side

ZB500399 

13

11

12

8

10

4

6

5

16

2

17

18

0000

7

1

9

14

3

15

19

ZB5004000000

17

A

B

10

11

14

9

6

4

1.

Headlight bracket

2.

Front sidemember plate rear

3.

Headlight support panel

4.

Front sidemember inner

5.

Pipe nut

6.

Front suspension crossmember bracket front

7.

Dash crossmember extension lower

8.

Front sidemember brace lower

9.

Front sidemember rear

10. Front sidemember rear reinforcement lower

11. Front sidemember rear bulkhead
12. Tie down reinforcement front
13. Front sidemember brace upper
14. Front suspension crossmember bulkhead
15. Front sidemember outer
16. Front brake hose bracket
17. Transmission mounting bulkhead
18. Upper bar bracket
19. Front sidemember outer front

 

1-12

BODY CONSTRUCTION

BODY CONSTRUCTION CHARACTERISTICS