Mitsubishi Outlander XL. Manual - part 1

 

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Mitsubishi Outlander XL. Manual - part 1

 

 

GROUP 1

BODY CONSTRUCTION

CONTENTS

BODY COMPONENTS..................

1-2

BODY MAIN CROSS-SECTIONAL VIEWS
.................................

1-4

MAINTENANCE, SERVICEABILITY......

1-6

BODY CONSTRUCTION CHARACTERISTICS
.................................

1-8

FRONT BODY.......................

1-8

SIDE BODY.......................

1-15

REAR BODY.......................

1-18

ROOF............................

1-19

UNDER BODY......................

1-20

DOOR............................

1-24

SILENCER APPLICATION LOCATIONS
................................

1-25

LOCATIONS USING URETHANE FOAM AND
FOAM MATERIAL...................

1-26

STIFFENER AND DAMP SHEET APPLICATION
LOCATIONS.......................

1-26

1-1

BODY COMPONENTS

M40100000010USA0000010001

ZB500371

AB501519
ZB500405
ZB500404

0000

1

2

3

4

5

6

9

11

14

15

17

18*

19

20* 21

22

23

24

66

90

96

92

91

68

34

46

45

77

62

85

56

57

87

47

48

49

52

54

88

44

70

40

41

42

43

32

35

36

37

39

38

71

72

73

25

26

27

28

29

58

59

98

89

50

82

97

10*

7*

8

64*

63**

93*

65**

69*

67**

33

31

75

51*

53*

55**

86*

84*

83*

81

79

80

78

61**

94

76

74

95

13

12

16

30

60

 : Anti-corrosion steel panels

 : High-tensile steel panels (*: Indicates 590MPa-high-tensile steel panels.)

(**: Indicates 980MPa-ultra-high-tensile steel panels.)

1.

Front bumper reinforcement

1-2

BODY CONSTRUCTION

BODY COMPONENTS

2.

Front bumper bracket lower

3.

Front end crossmember

4.

Headlight support panel

5.

Front end upper bar

6.

Front sidemember inner

7.

Front sidemember rear

8.

Front sidemember brace lower

9.

Front sidemember outer

10.

Front sidemember outer front

11.

Front fender shield front

12.

Front wheel house inner panel

13.

Fender bracket rear

14

Fender bracket front

15.

Front end upper bar side

16.

Engine mounting gusset

17.

Front upper frame inner

18.

Dash panel crossmember upper

19.

Dash panel crossmember lower

20.

Dash panel

21.

Upper frame to front pillar brace

22.

Upper frame outer

23.

Front deck

24.

Front deck crossmember

25.

Hood inner panel

26.

Hood outer panel

27.

Front door panel inner

28.

Front door side door beam

29.

Front door panel outer

30.

Rear door side door beam lower

31.

Rear door side door beam upper

32.

Rear door panel outer

33.

Rear door panel inner

34.

Roof panel

35.

Roof bow center

36.

Roof carrier bracket

37.

Rear roof rail

38.

Liftgate panel inner upper

39.

Liftgate panel outer upper

40.

Liftgate panel outer lower

41.

Liftgate panel inner lower

42.

Quarter extension outer

43.

Quarter outer extension lower

44.

Fuel filler door panel

45.

Rear bumper beam

46.

Rear end crossmember outer

47.

Rear end inner panel side

48.

Rear end crossmember inner

49.

Gate pillar reinforcement lower

50.

Rear bumper bracket lower

51.

Rear floor sidemember extension

52.

Rear wheel house inner panel

53.

Rear floor sidemember lower

54.

Rear floor sidemember upper

55.

Front floor side sill inner

56.

Front fender

57.

Backbone crossmember front

58.

Backbone crossmember rear

59.

Front floor pan

60.

Backbone reinforcement

61.

Front floor crossmember front

62.

Front floor crossmember rear

63.

Side sill reinforcement

64.

Front pillar reinforcement lower

65.

Front pillar reinforcement upper

66.

Front pillar inner lower

67.

Front pillar inner upper

68.

Center pillar inner

69.

Roof side rail inner

70.

Quarter inner extension front

71.

Gate pillar reinforcement

72.

Third seat belt reinforcement upper

73.

Gate pillar inner

74.

Gate pillar inner reinforcement

75.

Gate pillar inner reinforcement upper

76.

Quarter inner extension lower

77.

Shipping hook reinforcement

78.

Rear bumper bracket

79.

Rear bumper bracket center

80.

Rear floor crossmember rear

81.

Rear floor crossmember center

82.

Rear floor crossmember front

83.

Front stringer

84.

Rear floor (rear seat) crossmember

85.

Front floor crossmember front lower

86.

Front floor sidemember front

87.

Rear floor extension panel

88.

Rear floor pan front

89.

Fender bracket

90.

Center pillar reinforcement

91.

Rear door catch reinforcement

92.

Rear pillar reinforcement lower

93.

Roof side rail reinforcement

94.

Roof side reinforcement support

95.

Rear quarter inner panel

96.

Rear pillar reinforcement

97.

Rear floor pan rear

BODY CONSTRUCTION

1-3

BODY COMPONENTS

98.

Side outer panel

BODY MAIN CROSS-SECTIONAL VIEWS

M40100000020USA0000010001

ZB5003720000

A

B

D

E

C

F

ZB500373 0000

A

Front end 
crossmember 
reinforcement

Front end 
crossmember upper

Front end 
crossmember lower

Towing hook 
reinforcement

Front end 
crossmember 
plate

ZB500374 0000

B

Roof panel

Front 
roof rail 
upper

Front roof rail 
lower

ZB5003750000

C

Front pillar upper
reinforcement

Front pillar 
reinforcement 
plate

Roof side
reinforcement 
support

Side outer panel

Side roof 
rail inner

Roof side rail 
reinforcement

ZB6010260000

D

Center pillar 
reinforcement

Belt anchor 
reinforcement

Center pillar 
inner

Side outer  
panel

Rear door
hinge
reinforcement

Center
pillar inner
reinforcement
lower

1-4

BODY CONSTRUCTION

BODY MAIN CROSS-SECTIONAL VIEWS

 

 

 

 

 

 

 

 

 

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