Mitsubishi Outlander GS45X. Manual - part 507

ENGINE ASSEMBLY

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ENGINE MECHANICAL <3.0L ENGINE>

11C-65

CAUTION

Be careful that the finger holding the special tool
MB992276 is not pinched.
2. Slightly turn the crankshaft pulley clockwise until the special

tool MB992276 is pinched and held between the oil pump
assembly pulley and the power steering oil pump drive belt
as shown.

3. If the special tool MB992276 is held, move the finger off.

CAUTION

If the power steering oil pump drive belt is detached, be
careful that the special tool MB992276 is also detached
and fallen.
4. Slowly turn the crankshaft pulley clockwise until the power

steering oil pump drive belt goes aground on the special tool
MB992276 and is detached.

5. Remove the special tool MB992276.

<<C>> FUEL HIGH-PRESSURE HOSE
DISCONNECTION

1. Remove the stopper of the fuel high-pressure hose.

2. Raise the retainer of the fuel high-pressure hose and pull out

the fuel high-pressure hose in the direction shown in the
figure.
NOTE: If the retainer is released, install it securely after
removing the fuel high-pressure hose.

<<D>> POWER STEERING OIL PUMP ASSEMBLY
REMOVAL

1. Remove the power steering oil pump from the engine with

the hose attached.

2. Place the removed power steering oil pump in a place where

it will not be a hindrance when removing and installing the
engine assembly, and secure it with a cord or wire.

AC800770AC

Cord

Paper clip

MB992276

AC703084

Stopper

AC703085

Retainer

ENGINE ASSEMBLY

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ENGINE MECHANICAL <3.0L ENGINE>

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<<E>> A/C COMPRESSOR ASSEMBLY REMOVAL

1. Remove the A/C compressor from the A/C compressor

bracket with the hose still attached.

2. Place the removed A/C compressor where it will not be a

hindrance when removing and installing the engine
assembly, and secure it with a cord or wire.

<<F>> ENGINE MOUNTING BRACKET REMOVAL

1. Support the engine with a garage jack.
2. Engine hanger MB991895 is used
3. Remove special tool MB991895.

4. Engine hanger MB991928 is used

Remove special tool MB991928.

5. When removing the transaxle assembly, remove the special

tool MB992208 (Right bank) that supported the engine
assembly.

6. Mount the special tool MB991454 to the engine right hanger

and special tool MB992208 (Left bank), and support the
engine assembly using the chain block or others.

7. Place a garage jack against the engine oil pan with a piece

of wood in between so that the weight of the engine is no
longer being applied to the engine mounting bracket.

8. Loosen the engine mount mounting nuts and bolt, and

remove the engine mounting bracket.

<<G>> ENGINE ASSEMBLY REMOVAL

After checking that all cables, hoses and wiring harness con-
nectors and so on are disconnected from the engine, lift the
chain block slowly to remove the engine assembly upward from
the engine compartment.

AC703089

MB991895

MB991454

AC703088

MB991928

MB991454

AC703059

MB991454

MB992208

ENGINE ASSEMBLY

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ENGINE MECHANICAL <3.0L ENGINE>

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INSTALLATION SERVICE POINTS

>>A<< ENGINE ASSEMBLY/ENGINE MOUNTING
INSULATOR STOPPER/ENGINE MOUNTING
BRACKET INSTALLATION

1. Install the engine assembly, being careful not to pinch the

cables, hoses or wiring harness connectors.

2. Support the engine assembly with a garage jack.

3. Mount the engine mounting insulator stopper to be

positioned as shown in the figure, then mount the engine
mounting bracket.

>>B<< FUEL HIGH-PRESSURE HOSE
CONNECTION

CAUTION

After connecting the fuel high-pressure hose, slightly pull
it in the pull-out direction to check that it is installed firmly.
In addition, check that there is approximately 1 mm (0.04
inch) play. After the check, install the stopper securely.

AC703059

MB991454

MB992208

AC703066AB

Engine side

Engine mounting insulator

Engine mounting
insulator stopper

Engine mounting
bracket

AC703087

Stopper

ENGINE ASSEMBLY

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ENGINE MECHANICAL <3.0L ENGINE>

11C-68

>>C<< POWER STEERING OIL PUMP DRIVE
BELT INSTALLATION

CAUTION

Check that the belt is fitted in the notches of the notched
pulley and the notches of crankshaft pulley securely.
1. Install the power steering oil pump drive belt in the

crankshaft pulley.

CAUTION

• Hang the special tool MB992275 on the vehicle compo-

nents (including front side members) using a cord and
paper clip to prevent from falling.

• Be careful that the finger holding the special tool

MB992275 is not pinched.

2. Set the special tool MB992275 and power steering oil pump

drive belt in the oil pump assembly pulley and hold it by a
finger as shown.
NOTE:

•

Check that the top surface of power steering oil pump
drive belt goes aground on the special tool MB992275,
and the power steering oil pump drive belt is fitted in the
notched under the oil pump assembly pulley securely as
shown.

•

Slightly turn the crankshaft pulley clockwise until the spe-

cial tool MB992275 is pinched and held between the oil

pump assembly pulley and the power steering oil pump

drive belt as shown.

3. If the special tool MB992275 is held, move the finger off.

CAUTION

If the power steering oil pump drive belt is installed, be

careful that the special tool MB992275 is detached and

fallen.
4. Slowly turn the crankshaft pulley clockwise and install the

power steering oil pump drive belt.

5. Turn the crankshaft pulley until the special tool MB992275 is

detached from the oil pump assembly and fallen, and then

remove the special tool MB992275.

6. Turn the crankshaft pulley clockwise on several times and

check that the power steering oil pump drive belt is installed

in the oil pump assembly pulley and the crankshaft pulley

securely.

AC802259AC

Notched pulley

Power steering oil pump drive belt

AC800771AC

Cord

Paper clip

MB992275

AC800768AC

Power steering
oil pump drive belt

MB992275

AC800771AC

Cord

Paper clip

MB992275

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