Mitsubishi Outlander GS45X. Manual - part 506

 

  Index      Mitsubishi     Mitsubishi Outlander GS45X - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  504  505  506  507   ..

 

 

Mitsubishi Outlander GS45X. Manual - part 506

 

 

ENGINE ASSEMBLY

TSB Revision

ENGINE MECHANICAL <3.0L ENGINE>

11C-61

ENGINE ASSEMBLY

REMOVAL AND INSTALLATION

M1112001006610

CAUTION

• When the engine assembly replacement is performed, use scan tool MB991958 to initialize the 

learning value (Refer to GROUP 00, Initialization Procedure for Learning Value in MFI Engine 

P.00-53

).

Pre-removal Operation
• Engine Room Under Cover Front and Engine Room Side 

Cover Removal (Refer to GROUP 51, Under Cover 

P.51-23

). 

• Fuel Line Pressure Reduction [Refer to GROUP 13B, 

On-vehicle Service 

− Fuel Pump Connector Disconnec-

tion (How to Reduce Pressurized Fuel Lines) 

P.13B-887

].

• Engine Coolant Draining (Refer to GROUP 14, On-vehicle 

Service 

− Engine Coolant Replacement 

P.14-26

).

• Engine Oil Draining (Refer to GROUP 12, On-vehicle Ser-

vice 

− Engine Oil Replacement 

P.12-5

).

• Transmission Fluid Draining (Refer to GROUP 23C, 

On-vehicle Service 

− Transmission Fluid Change 

P.23C-265

).

• Transfer Oil Draining (Refer to GROUP 23C, On-vehicle 

Service 

− Transfer Oil Chang

P.23C-272

).

• Hood Removal (Refer to GROUP 42A, Hood 

P.42A-7

).

• Engine Cover Removal (Refer to GROUP 16, Ignition 

System 

− Ignition Coil 

P.16-49

).

• Air Cleaner Removal (Refer to GROUP 15, Air Cleaner 

P.15-5

).

• Engine Control Module (ECM) Removal [Refer to GROUP 

13B, Engine Control Module (ECM) 

P.13B-904

].

• Battery and Battery Tray Removal (Refer to GROUP 54A, 

Battery 

P.54A-11

).

• Front Exhaust Pipe and Front Exhaust Pipe RH Removal 

(Refer to GROUP 15, Exhaust Pipe and Main Muffler 

P.15-25

).

• Strut Tower Bar Removal (Refer to GROUP 42A, Strut 

Tower Bar 

P.42A-12

).

• Driveshaft Removal (Refer to GROUP 26, Driveshaft 

Assembly 

P.26-23

).

• Propeller Shaft Removal (Refer to GROUP 25, Propeller 

Shaft 

P.25-6

).

• Pressure Hose Assembly and Return Tube B Removal 

(Refer to GROUP 37, Power Steering Hoses 

P.37-55

).

• Rear Roll Stopper Removal (Refer to GROUP 32, Engine 

Roll Stopper and Centermember 

P.32-11

).

• Transfer Removal (Refer to GROUP 23C, Transfer 

Assembly 

P.23C-292

 <Vehicles with S-AWC>

P.23C-293

 

<Vehicles without S-AWC>).

• Starter Removal (Refer to GROUP 16, Starting System − 

Starter Assembly 

P.16-33

).

• Radiator Upper Hose and Radiator Lower Hose Removal 

(Refer to GROUP 14, Radiator 

P.14-52

).

Post-installation Operation
• Radiator Upper Hose and Radiator Lower Hose Installa-

tion (Refer to GROUP 14, Radiator 

P.14-52

).

• Starter Installation (Refer to GROUP 16, Starting System 

− Starter Assembly 

P.16-33

).

• Transfer Installation (Refer to GROUP 23C, Transfer 

Assembly 

P.23C-292

 <Vehicles with S-AWC>, 

P.23C-293

 

<Vehicles without S-AWC>).

• Rear Roll Stopper Installation (Refer to GROUP 32, 

Engine Roll Stopper and Centermember 

P.32-11

).

• Pressure Hose Assembly and Return Tube B Installation 

(Refer to GROUP 37, Power Steering Hoses 

P.37-55

).

• Propeller Shaft Installation (Refer to GROUP 25, Propeller 

Shaft 

P.25-6

).

• Driveshaft Installation (Refer to GROUP 26, Driveshaft 

Assembly 

P.26-23

).

• Strut Tower Bar Installation (Refer to GROUP 42A, Strut 

Tower Bar 

P.42A-12

).

• Front Exhaust Pipe and Front Exhaust Pipe RH Installa-

tion (Refer to GROUP 15, Exhaust Pipe and Main Muffler 

P.15-25

).

• Battery and Battery Tray Installation (Refer to GROUP 

54A, Battery 

P.54A-11

).

• Engine Control Module (ECM) Installation [Refer to 

GROUP 13B, Engine Control Module (ECM) 

P.13B-904

].

• Air Cleaner Installation (Refer to GROUP 15, Air Cleaner 

P.15-5

).

• Generator Drive Belt Tension Check (Refer to 

P.11A-9

).

• Power Steering Oil Pump Drive Belt Tension Check and 

Adjustment (Refer to 

P.11C-9

).

• Engine Oil Refilling (Refer to GROUP 12, On-vehicle Ser-

vice 

− Engine Oil Replacemen

P.12-5

).

• Transmission Fluid Refilling (Refer to GROUP 23C, 

On-vehicle Service 

− Transmission Fluid Change 

P.23C-265

).

• Transfer Oil Refilling (Refer to GROUP 23C, On-vehicle 

Service 

− Transfer Oil Change 

P.23C-272

).

• Engine Coolant Refilling (Refer to GROUP 14, On-vehicle 

Service 

− Engine Coolant Replacement 

P.14-26

).

• Fuel Leak Check

• Hood Installation (Refer to GROUP 42A, Hood 

P.42A-7

).

• Engine Cover Installation (Refer to GROUP 16, Ignition 

System 

− Ignition Coil 

P.16-49

).

• Engine Room Under Cover Front and Engine Room Side 

Cover Installation (Refer to GROUP 51, Under Cover 

P.51-23

). 

ENGINE ASSEMBLY

TSB Revision

ENGINE MECHANICAL <3.0L ENGINE>

11C-62

AC605920

AC800551

1

2

3

4

5

23 ± 6 N·m
17 ± 4 ft-lb

AC

Removal steps 

<<A>>

1.

Generator drive belt

<<B>> >>C<<

2.

Power steering oil pump drive belt

3.

Grounding cable connection

<<C>> >>B<<

4.

Fuel high-pressure hose 
connection

5.

Heater hose connection

Intake manifold plenum (Refer to 
GROUP 15, Intake Manifold 
Plenum 

P.15-6

)

Right bank exhaust manifold (Refer 
to GROUP 15, Exhaust Manifold 

P.15-11

)

Removal steps (Continued)

ENGINE ASSEMBLY

TSB Revision

ENGINE MECHANICAL <3.0L ENGINE>

11C-63

AC800548

23 ± 6 N·m
17 ± 4 ft-lb

100 ± 5 N·m
74 ± 3 ft-lb

82 ± 8 N·m
61 ± 5 ft-lb

25 ± 4 N·m
19 ± 3 ft-lb

8.5 ± 1.5 N·m
76 ± 13 in-lb

12 ± 2 N·m
102 ± 22 in-lb

12 ± 2 N·m
102 ± 22 in-lb

13

14

9

10

7

8

11

12

12

AC

17 ± 2 N·m
13 ± 1 ft-lb

6

Removal steps 

6.

Engine hanger

Transaxle assembly (Refer to 
GROUP 23C, Transaxle 
Assembly 

P.23C-287

)

<<D>>

7.

Power steering oil pump 
assembly

<<E>>

8.

A/C compressor assembly

9.

Control wiring harness (relay box 
side)

10. Control wiring harness (battery 

side)

<<F>>

>>A<<

11. Engine mounting bracket

>>A<<

12. Engine mounting insulator 

stopper

Removal steps (Continued)

ENGINE ASSEMBLY

TSB Revision

ENGINE MECHANICAL <3.0L ENGINE>

11C-64

Required Special Tools:

• MB992275: Drive Belt Installer

• MB992276: Drive Belt Remover

• MB991454: Engine Hanger Balancer

• MB991895: Engine Hanger

• MB991928: Engine Hanger

• MB992208: Engine Hanger Plate A

REMOVAL SERVICE POINTS

.

<<A>> GENERATOR DRIVE BELT REMOVAL

CAUTION

When the generator drive belt is reused, draw an arrow 
indicating the rotating direction on the back of the belt 
using chalk to install the same direction.
1. Turn the drive belt auto-tensioner to counterclockwise, and 

insert the L-shaped hexagon wrench to the auto-tensioner 
hole in order to fix the auto-tensioner.

2. Remove the generator drive belt.

.

<<B>> POWER STEERING OIL PUMP DRIVE 
BELT REMOVAL

CAUTION

• To reuse the power steering oil pump drive belt, draw 

an arrow indicating the rotating direction on the back of 
the power steering oil pump drive belt using chalk to 
install the same direction.

• Hang the special tool MB992276 on the vehicle compo-

nents (including front side members) using a cord and 
paper clip to prevent from falling.

1. Set the special tool MB992276 as shown and hold it by a 

finger.

<<G>>

>>A<<

13. Engine assembly
14. Control wiring harness

Removal steps (Continued)

AC703079

L-shaped
hexagon
wrench

AC

AC801192AC

Cord

Paper clip

MB992276

 

 

 

 

 

 

 

Content   ..  504  505  506  507   ..