Mitsubishi Outlander GS45X. Manual - part 1766

TRANSAXLE

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AUTOMATIC TRANSAXLE OVERHAUL

23D-71

63.Install the input shaft.

CAUTION

• Never reuse the O-rings.
• Apply transmission fluid to the O-rings before installa-

tion.

64.Install an O-ring on the transaxle case.

65.Install the magnets on the oil strainer.

CAUTION

• Never reuse the oil strainer.
• Apply transmission fluid to the O-ring of the oil strainer.

66.Install the oil strainer on the oil pump assembly. Refer to the 

following or the exploded view for the tightening torque.

Tightening torque: 9.4 N

⋅m (83 in-lb)

AK603259

AK603258

AK603257

Bolt code

A

B

Shank length 
mm (in)

25 (1.0)

16 (0.6)

No. of bolts

2

1

AK603256AE

A

B

TRANSAXLE

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AUTOMATIC TRANSAXLE OVERHAUL

23D-72

CAUTION

Apply vaseline to the bearing race before installation.
67.Install an appropriate bearing race on the oil pump 

assembly.

CAUTION

• Never reuse the O-rings.
• Apply transmission fluid to the O-rings before installa-

tion.

• Apply the transmission fluid as little as possible 

because too much transmission fluid applied to the 
O-ring, could cause some confusion over oil leakage.

68.Install an O-ring on the oil pump.

69.Install the oil pump assembly and oil strainer as one unit. 

Refer to the following or the exploded view for the tightening 
torque.

Tightening torque: 21 N

⋅m (15 ft-lb)

AK603432

No. of bolts

7

AK603433

AK603255

TRANSAXLE

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AUTOMATIC TRANSAXLE OVERHAUL

23D-73

CAUTION

• Never reuse the O-rings.
• Apply transmission fluid to the O-rings before installa-

tion.

70.Install an O-ring on the input shaft.

CAUTION

• Completely degrease the FIPG-applied surface so that 

water and oil including the old sealant cannot adhere to 
the surface coated with the sealant. Never touch the 
degreased surface by hand.

• Make sure the starting point and the ending point are 

about the middle between the bolts.

• Apply a double bead of sealant in sections A.

71.Apply the sealant to the transaxle case mounting surface of 

the converter housing (almost the center line of the surface).

Specified sealant: Three Bond 1216B

AK603254

L1 mm (in)

3 

− 5 (0.1 - 0.2)

L2 mm (in)

2.3 (0.09)

L3 mm (in)

1.8 (0.07)

AK603434

A

A

A

A

A

A

A

A

L2

L1

L3

L2

TRANSAXLE

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AUTOMATIC TRANSAXLE OVERHAUL

23D-74

CAUTION

Mounting bolts are Torx E20 bolts.
72.Install the converter housing on the transaxle case. Refer to 

the following or the exploded view for the tightening torque.

Tightening torque: 47 

± 2 N⋅m (35 ± 1 ft-lb)

CAUTION

• Never reuse the side oil seal.
• Apply transmission fluid to the side oil seal before 

installation.

73.Using the special tools MB992197 and MB992075, install a 

side oil seal.

No. of bolts

19

AK603247

AK603435

MB992075

MB992197

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