Mitsubishi Outlander GS45X. Manual - part 1765

 

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Mitsubishi Outlander GS45X. Manual - part 1765

 

 

TRANSAXLE

TSB Revision

AUTOMATIC TRANSAXLE OVERHAUL

23D-67

51.Install the differential gear assembly.

CAUTION

• Ensure that the claws on the thrust washer are cor-

rectly engaged with the holes in the drum support.

• Apply vaseline to the thrust washer before installation.

52.Install an appropriate thrust washer on the drum support.

53.Install the low clutch assembly.

54.Install the FR carrier on the low clutch assembly.

AK603300

AK603299

AK603298

AK603422

TRANSAXLE

TSB Revision

AUTOMATIC TRANSAXLE OVERHAUL

23D-68

CAUTION

• Apply vaseline to the needle bearing before installation.
• Ensure that the needle bearing faces the correct direc-

tion.

55.Install the needle bearing on the FR carrier.

56.Install the FR internal gear on the FR carrier.

CAUTION

• Apply vaseline to the needle bearing before installation.
• Ensure that the needle bearing faces the correct direc-

tion.

57.Install the needle bearing on the FR sun gear.

58.Install the FR sun gear.

AK603423

AK603424

AK603264

AK603263

TRANSAXLE

TSB Revision

AUTOMATIC TRANSAXLE OVERHAUL

23D-69

CAUTION

• Apply vaseline to the needle bearing before installation.
• Ensure that the needle bearing faces the correct direc-

tion.

59.Install the needle bearing on the FR sun gear.

60.Install the 3-5 reverse clutch assembly.

CAUTION

Measure the end play at more than two locations and 
obtain the average of the measurements.
61.Measure the 3-5 reverse clutch end play (A) using the 

following procedure. Refer to "SERVICE DATA" for the 
specified 3-5 reverse clutch end play (A).

(1) Measure distance L1 between the oil pump assembly end 

face and A.

AK603262

AK603261

AK603425

A

3-5 Reverse clutch

Oil pump

Bearing race

Needle bearing

AD

AK603427

L1

TRANSAXLE

TSB Revision

AUTOMATIC TRANSAXLE OVERHAUL

23D-70

(2) Measure distance L2 between A and the bearing race 

mounting surface.

(3) Measure distance L3 between the oil pump mounting 

surface of the transaxle case and the needle bearing 
mounting surface of the 3-5 reverse clutch drum.

(4) Measure thickness L4 of the needle bearing.
(5) Calculate the end play using the following formula.

End play = L3 - (L1 - L2) - L4 - Bearing race thickness

(6) Select an appropriate bearing race so that the specified 

end play is obtained. Refer to "SERVICE DATA" for 
selecting the bearing race.

Standard value: 0.55 

 0.85 mm (0.022  0.034 in)

(For 3-5 reverse clutch end play)

CAUTION

• Apply vaseline to the needle bearing before installation.
• Ensure that the needle bearing faces the correct direc-

tion.

62.Install the needle bearing on the 3-5 reverse clutch drum.

AK603428

L2

A

AK603429

L3

AK603430

L4

AK603431

 

 

 

 

 

 

 

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