Mitsubishi Outlander GS45X. Manual - part 1764

TRANSAXLE

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AUTOMATIC TRANSAXLE OVERHAUL

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CAUTION

Mounting bolts are Torx E16 bolts.
43.Install the side cover on the transaxle case. Refer to the 

following or the exploded view for the tightening torque.

Tightening torque: 27 

± 2 N⋅m (20 ± 1 ft-lb)

CAUTION

Measure the end play at more than two locations and 
obtain the average of the measurements.
44.Measure the drum support end play (A) using the following 

procedure. Refer to "SERVICE DATA" for the specified drum 
support end play (A).

(1) Measure distance L1 between the end face of the RR 

internal gear splines and the oil pump mounting surface 
of the transaxle case.

(2) Measure distance L2 between the thrust washer 

mounting surface of the drum support and the oil pump 
mounting surface of the transaxle case.

No. of bolts

14

AK603307

AK603412

A

Transaxle 

Drum support 

Thrust washer

FR Carrier 

Low clutch
 

3-5 Reverse

clutch

case

AD

AK603413

L1

AK603414

L2

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(3) Measure distance L3 using the following procedure.

a. Install the FR carrier on the low clutch assembly.

CAUTION

• Apply vaseline to the needle bearing before installation.
• Ensure that the needle bearing faces the correct direc-

tion.

b. Install the needle bearing on the FR carrier.

c. Install the FR internal gear on the FR carrier.

CAUTION

• Apply vaseline to the needle bearing before installation.
• Ensure that the needle bearing faces the correct direc-

tion.

d. Install the needle bearing on the FR sun gear.

e. Install the FR sun gear.

AK603415

FR Carrie

Low clutch

AD

AK603416

FR Carrier

Needle bearing 

AC

AK603417

FR Internal gear

FR carrier

AD

AK603264

AK603418

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CAUTION

• Apply vaseline to the needle bearing before installation.
• Ensure that the needle bearing faces the correct direc-

tion.

f. Install the needle bearing on the FR sun gear.

g. Install the 3-5 reverse clutch assembly.

h. Measure distance L3 between A and B.

(4) Calculate the end play using the following formula.

End play = L3 - (L1 - L2) - Thrust washer thickness

(5) Select an appropriate thrust washer so that the specified 

end play is obtained. Refer to "SERVICE DATA" for 
selecting the thrust washer.

Standard value: 0 

− 0.35 mm (0 − 0.014 in)

(For drum support end play)

45.Install the reduction gear assembly.

AK603419

AK603420

AK603421

L3

AK603306 

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46.Install the reduction gear lubrication tube.

47.Install the parking pawl.

48.Install the parking pawl shaft.

49.Install the return spring.

50.Install the pawl shaft plate. Refer to the following or the 

exploded view for the tightening torque.

Tightening torque: 7.9 N

⋅m (70 in-lb)

AK603305

AK603304

AK603303

AK603302

AK603301