Mitsubishi Outlander GS45X. Manual - part 1767

TRANSAXLE

TSB Revision

AUTOMATIC TRANSAXLE OVERHAUL

23D-75

CAUTION

• Ensure that the side oil seal is installed to the specified 

depth shown in the table below.

• Measure the installed depth of the seal at four locations 

diagonally. Any difference between the measurements 
should be no more than 0.3 mm.

CAUTION

• Never reuse the side oil seal.
• Apply transmission fluid to the side oil seal before 

installation.

74.Using the special tools MB992198 and MB992075, install a 

side oil seal.<F6AJ>

CAUTION

• Ensure that the side oil seal is installed to the specified 

depth shown in the table below.

• Measure the installed depth of the seal at four locations 

diagonally. Any difference between the measurements 
should be no more than 0.3 mm.

CAUTION

• Never reuse the O-rings.
• Apply transmission fluid to the O-rings before installa-

tion.

75.Install an O-ring on the ATF adjusting bolt.
76.Install the ATF adjusting bolt on the transaxle case. Refer to 

the following or the exploded view for the tightening torque.

Tightening torque: 7.4 

± 2.4 N⋅m (65 ± 21 in-lb)

On the transaxle case 
side 

Seal depth (A) from 
case end face: 4.0 

± 0.5 

mm (0.2 

± 0.02 in) or 

less

On the converter 
housing case side 

Seal depth (A) from 
housing end face: 14.0 
± 0.5 mm (0.6 ± 0.02 in) 

or less

AK603437AD

A

AK700768

MB992075

MB992198

AB

AK700769

A

AB

AK603246

TRANSAXLE

TSB Revision

AUTOMATIC TRANSAXLE OVERHAUL

23D-76

CAUTION

• Never reuse the lip seals.
• Apply transmission fluid to the lip seals before installa-

tion.

77.Install the lip seals on the transaxle case.

78.Install the detent spring. Refer to the following or the 

exploded view for the tightening torque.

Tightening torque: 4.9 N

⋅m (43 in-lb)

79.Install the bracket on the oil temperature sensor.
80.Install the oil temperature sensor on the control valve. Refer 

to the following view for the tightening torque.

Tightening torque: 7.9 N

⋅m (70 in-lb)

CAUTION

Check the oil pressure switch connectors (each indicated 
with an arrow) for correct fit.
81.Install the terminal assembly on the control valve.

AK603244

AK603243

AK603241

Oil temperature 

sensor 

Bracket

AE

AK603438

TRANSAXLE

TSB Revision

AUTOMATIC TRANSAXLE OVERHAUL

23D-77

CAUTION

Apply transmission fluid to the manual valve before instal-
lation.
82.Install the manual valve on the control valve.

83.Press the terminal body into the transaxle case.

CAUTION

Ensure that the notch in the manual valve is engaged with 
the lug on the manual plate.

84.Install the control valve assembly on the transaxle case.

AK603240

AK603439

AK603439

AK603239

TRANSAXLE

TSB Revision

AUTOMATIC TRANSAXLE OVERHAUL

23D-78

CAUTION

• Mounting bolt A is a hexagon head bolt.
• Mounting bolt B is a hexagon socket head bolt.

85.Install the control valve assembly mounting bolts A and B. 

Refer to the following or the exploded view for tightening 
torque.

Tightening torque: 7.9 N

⋅m (70 in-lb)

CAUTION

• Never reuse the control valve cover gasket.
• Thoroughly clean the control valve cover gasket 

mounting surface of the transaxle case so that it is 
completely free of moisture, lubricant and the old gas-
ket.

86.Install the control valve cover gasket on the transaxle case.

87.Install the control valve cover on the transaxle case. Refer 

to the following or the exploded view for the tightening 
torque.

Tightening torque: 9.0 

± 0.9 N⋅m (80 ± 8 in-lb)

Bolt code

A

B

Shank length 
mm (in)

71.5 (2.82)

58.0 (2.28)

No. of bolts

5

4

AK603238 AC

A

A

A

B

B

A

A

B

B

No. of bolts

16

AK603237

AK603236