Mitsubishi Outlander GS45X. Manual - part 1658

TRANSAXLE

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CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL

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4.2 N·m
37 in-lb

17.2 N·m
13 ft-lb

7.5 N·m
66 in-lb

7.9 N·m
70 in-lb

7.9 N·m
70 in-lb

22.1 N·m
16 ft-lb

34.3 N·m
25 ft-lb

7.9 N·m
70 in-lb

5.9 N·m
52 in-lb

7.5 N·m
66 in-lb

5.9 N·m
52 in-lb

5.5 N·m
49 in-lb

9.

Washer

10. Shift lever
11. Inhibitor switch
12. CVT fluid filter
13. O-ring
14. CVT fluid cooler
15. Secondary pulley speed sensor
16. O-ring
17. O-ring
18. Plug
19. Control valve
20. Bracket
21. O-ring
22. Oil strainer
23. Spring washer
24. Manual lever

25. Bush
26. Lip seal
27. Snap ring
28. Valve body harness
29. Oil pan gasket
30. Magnet
31. Drain plug gasket
32. Drain plug
33. Oil pan
34. Torque converter
35. O-ring
36. Primary pulley speed sensor
37. O-ring
38. O-ring
39. Plug
40. Stud bolt

TRANSAXLE

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CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL

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28 N·m
21 ft-lb

6.9 N·m
61 in-lb

45 N·m
33 ft-lb

5.9 N·m
52 in-lb

5.9 N·m
52 in-lb

19 N·m
14 ft-lb

19 N·m
14 ft-lb

5.9 N·m
52 in-lb

26 N·m
19 ft-lb

19 N·m
14 ft-lb

41. O-ring
42. Side oil shim
43. Adjusting shim
44. Outer race
45. Reduction gear assembly
46. Outer race
47. Adjusting shim
48. Outer race
49. Differential assembly
50. Outer race
51. Forward clutch assembly
52. Needle bearing
53. Seal ring
54. Oil pump cover
55. Baffle plate
56. Bracket
57. Clip
58. Pipe
59. Converter housing
60. Converter housing oil seal
61. Oil pump chain
62. Drive sprocket

63. Thrust washer
64. Chain cover
65. Driven sprocket
66. Oil guide
67. Oil pump
68. Lip seal
69. Snap ring
70. Driven plate
71. Needle bearing
72. Sun gear
73. Needle bearing
74. Planet carrier
75. Needle bearing
76. Snap ring
77. Retaining plate
78. Drive plate
79. Dish plate
80. Snap ring
81. Retaining plate
82. Spring retainer assembly
83. Reverse brake piston
84. Detent spring

TRANSAXLE

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Required special tools:

• MB990590: Real axle shaft oil seal remover

• MB992039: Slide hammer puller

• MB992139: Spring compressor

• MB990779: Bar

• MB990780: Real axle shaft bushing installer

• MB991168: Differential oil seal installer

• MB991702: Adapter

• MB990932: Installer adapter

• MB990938: Installer bar

• MB992075: Handle

• MB992141: Oil seal installer

• MB992206: Oil seal installer

• MB992140: Oil seal installer

DISASSEMBLY SERVICE POINT

CAUTION

Do not disassemble parts other than specified in this man-
ual.
1. Remove the transfer from the transaxle. <W1CJA>
2. Remove the RR roll stopper bracket and FR roll stopper 

bracket from the transaxle.

3. Remove the harness bracket from the transaxle.
4. Remove the oil filler tube and oil level gage from the 

transaxle.

5. Remove the control cable bracket and breather hose from 

the transaxle.

6. Remove the torque converter from the transaxle.

7. Remove the plug from the transaxle case.

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TRANSAXLE

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8. Remove the O-ring from the plug.

9. Remove the secondary pulley speed sensor from the 

converter housing, and detach the O-ring from the sensor.

10.Remove the primary pulley speed sensor from the transaxle 

case, and detach the O-ring from the sensor.

11.Remove the shift lever from the manual shaft.

12.Remove the inhibitor switch from the transaxle.

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