Mitsubishi Outlander GS45X. Manual - part 1659

TRANSAXLE

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CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL

23B-25

CAUTION

Be careful not to cause damage to the terminal body.
13.Remove the snap ring from the terminal body, and press the 

terminal body into the transaxle case.

14.Remove the CVT fluid cooler from the transaxle case, and 

detach the O-ring from the cooler.

15.Remove the CVT fluid filter from the transaxle case.

16.Remove the fastening bolts of converter housing.

Bolt symbol

A

B

Shank length mm

30

35

Quantity

18

5

AK502197

Snap ring

Terminal body

AF

AK603127

AK502199

AK502200

A

A

A

A

A

A

A

A

A

A

B

AD

B

B

B

B

A

A

A

A

A

A

A

A

TRANSAXLE

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CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL

23B-26

CAUTION

Be careful because adjusting shim of the drive sprocket 
may depart.
17.Remove the converter housing by tapping with a plastic 

hammer etc.

18.Using the special tools MB990590 and MB992039, remove 

the outer race of reduction gear bearing from the converter 
housing.

19.Using cylinder gage etc., measure the mounting bore 

diameter of reduction gear bearing outer race at the 
converter housing side; if the standard value is not satisfied, 
then replace the converter housing.

Standard value
φ61.949 − 61.979 mm (φ2.4389 − 2.4401 in)

20.Using the special tools MB990590 and MB992039, remove 

the outer race of differential side bearing from the converter 
housing.

21.Using cylinder gage etc., measure the mounting bore 

diameter of differential side bearing outer race at the 
converter housing side; if the standard value is not satisfied, 
then replace the converter housing.

Standard value

• F1CJA: φ67.949 − 67.979 mm (φ2.6752 − 2.6763 in)

• W1CJA: φ84.941 − 84.976 mm (φ3.3441 − 3.3455 in)

CAUTION

When removing the oil seal, be careful not to cause dam-
age to the converter housing.
22.Using a flat blade screwdriver etc., remove the converter 

housing oil seal from the housing.

AK502201

AK502819AD

MB992039

MB990590

AK502820AD

MB992039

MB990590

AK502204

TRANSAXLE

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CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL

23B-27

23.Remove the clip.

CAUTION

When removing the pipe, be careful not to bend it.
24.Remove the pipe from the converter housing.

25.Remove the plug from the converter housing.

AK502975AD

AK502976

AK603125

<F1CJA>

AF

AK502977

<W1CJA>

AF

TRANSAXLE

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CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL

23B-28

26.Remove the O-ring from the plug.

27.Remove the O-ring from the input shaft.

28.Remove the chain cover.

29.Expand the snap ring, and remove the driven sprocket, oil 

pump chain, and drive sprocket.

AK502774AD

AK502206AF

AK502207AE

AK502208AD

Snap ring

AK502209AE

Driven sprocket

Oil pump chain

Drive 
sprocket