Mitsubishi Outlander (2013+). Manual - part 394

 

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Mitsubishi Outlander (2013+). Manual - part 394

 

 

AC102513

MB990326

AB

FRONT AXLE HUB ASSEMBLY

FRONT AXLE

26-14

3. Use special tool preload socket (MB990326) to 

measure the hub rotation starting torque.

Limit: 1.5 N

m

4. Hub rotation starting torque should be within the 

limit value, and there should be no roughness and 
gritty feeling in rotation.

>>D<< WHEEL BEARING AXIAL PLAY 
CHECK

AC102514 AN

MB991017

MB991000

270 ± 27 N·m
Tighten the nut with 
the bolt secured.

1. Use the following special tools to measure the 

wheel bearing axial play:

• Spacer (MB991000)

• Front hub remover and installer (MB991017)

Limit: 0.05 mm

2. If the axial play is not within the limit range while 

the nut is tightened to the specified torque, the 
bearing, hub and/or knuckle have probably not 
been installed correctly. Replace the bearing and 
re-install.

Tightening torque: 270 

± 27 Nm

DRIVESHAFT ASSEMBLY

FRONT AXLE

26-15

DRIVESHAFT ASSEMBLY

REMOVAL AND INSTALLATION

M1261003502403

CAUTION

• The wheel speed detection magnetic encoder collects metallic particles easily, because it is mag-

netised. Make sure that the magnetic encoder should not collect metallic particles. Check that 
there is not any trouble prior to reassembling it.

• When removing and installing the driveshaft assembly, make sure that the wheel speed detection 

magnetic encoder (integrated with the inner oil seal) does not contact with surrounding parts to 
avoid damage.

• When removing and installing the front wheel speed sensor, make sure that the pole piece at the 

end does not contact with surrounding parts to avoid damage.

Pre-removal operation
• Engine Room Under Cover Removal  (Refer to GROUP 

51, Under Cover .)

• CVT fluid draining (Refer to GROUP 23A, On-vehicle 

Service, CVT Fluid Change .)

Post-installation operation
• Using your fingers, press the ball joint dust cover to check 

for a crack or damage.

• Engine Room Under Cover Installation  (Refer to GROUP 

51, Under Cover .)

• CVT fluid refilling (Refer to GROUP 23A, On-vehicle Serv-

ice, CVT Fluid Change .)

• Check the beam direction of the headlamp (Low beam) 

(Refer to GROUP 54A 

− Headlamp Aiming ).

The parts indicated by * are the nuts with friction coefficient stabilizer. In removal, ensure there is 
no damage, clean dust and soiling from the bearing and thread surfaces, and tighten them to the 
specified torque.

ACB04980

AC608327

N

5

25 ± 5 N·m

71 ± 10 N·m

8.5 ± 1.5 N·m

AB

1

2

3

N

13 ± 2 N·m

6*

7

4

9.5 ± 2.5 N·m

10

9

8

10

9

8

10

9

8

270 ± 27 N·m

39 ± 6 N·m

<LH>

<RH - 4WD>

<RH - 2WD>

Removal steps 

<<

A

>>

>>

C

<<

1.

Driveshaft nut

2.

Front wheel speed sensor

3.

Brake hose bracket

4.

Front height sensor to lower arm 
connection <Vehicles with 
discharge headlamp>

<<

B

>>

>>

B

<<

5.

Stabilizer link connection

6.

Nut (lower arm ball joint 
connection)

<<

C

>>

7.

Self-locking nut (tie-rod end 
connection)

<<

D

>>

>>

A

<<

8.

Driveshaft assembly

9.

Driveshaft

10. Circlip

DRIVESHAFT ASSEMBLY

FRONT AXLE

26-16

REMOVAL SERVICE POINTS

<<A>> DRIVESHAFT NUT REMOVAL

1. The staked portion of the driveshaft nut must face 

upwards.

CAUTION

• Make sure that the lock nut chisel is set in the 

correct direction. Otherwise, the groove or 
thread in the driveshaft may be broken, or the 
tip of the chisel may be chipped.

• Never use a chisel which tip is damaged.

ACB02689

MB992700

AB

For how to use the lock nut chisel, refer to the 
manufacturer's operating instructions.

DRIVESHAFT ASSEMBLY

FRONT AXLE

26-17

2. Set the special tool lock nut chisel (MB992700) in 

the groove of the driveshaft with its "UPPER" 
mark facing upwards. Then strike the staked 
portion of the driveshaft nut with the chisel and a 
hammer to raise up.

CAUTION

Be careful not to damage the thread of the drive-
shaft.

ACA03657

AE

Raise up staked portion

Groove

3. Raise up the staked portion of the driveshaft nut 

until it does not interfere with the shaft thread.

CAUTION

• Never use a impact wrench to loosen the 

driveshaft nut.

• Do not apply the vehicle weight on the wheel 

bearing with the driveshaft nut loosened. Oth-
erwise, the wheel bearing may be broken.

AC102462

MB990767

AB

4. Use special tool front hub and flange yoke holder 

(MB990767) to counter the hub as shown in the 
figure to remove the driveshaft nut.

<<B>> STABILIZER LINK 
DISCONNECTION

AC613526 AB

Stabilizer link

Strut assembly

Hexagon wrench

Stabilizer link and
strut connection nut

Use a hexagon wrench to remove the stabilizer link 
and strut connection nut as shown in the figure.

<<C>> SELF-LOCKING NUT (TIE-ROD 
END CONNECTION) REMOVAL

CAUTION

• Loosen the self-locking nut (tie-rod end con-

nection) from the ball joint, but do not remove 
here. Use the special tool.

AC208247AJ

Cord

Bolt

MB991897
or
MB992011

Nut

Ball joint

To prevent the special tool from dropping off, 
suspend it with a cord.

1. Install special tool ball joint remover (MB991897 

or MB992011) as shown in the figure.

AC104739AB

Parallel

Knob

Bolt

Correct

Wrong

2. Turn the bolt and knob to make the special tool 

jaws parallel, then hand-tighten the bolt. After 
tightening, check that the jaws are still parallel.

 

 

 

 

 

 

 

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