Mitsubishi Outlander (2013+). Manual - part 392

 

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Mitsubishi Outlander (2013+). Manual - part 392

 

 

AC612767

MB990767

Plain
washer

AB

ON-VEHICLE SERVICE

FRONT AXLE

26-6

3. After fixing the hub using special tool front hub 

and flange yoke holder (MB990767), install the 
plain washer to the new hub bolt, and tighten the 
bolt with a nut.

4. Install the front brake disc and the front caliper 

assembly.

Tightening torque: 100 

± 10 Nm

FRONT AXLE HUB ASSEMBLY

FRONT AXLE

26-7

FRONT AXLE HUB ASSEMBLY

REMOVAL AND INSTALLATION

M1261001702058

CAUTION

• The wheel speed detection magnetic encoder collects metallic particles easily, because it is mag-

netised. Make sure that the magnetic encoder should not collect metallic particles. Check that 
there is not any trouble prior to reassembling it.

• When removing and installing the front wheel hub assembly, make sure that the magnetic encoder 

for wheel speed detection (integrated with the inner oil seal) does not contact with surrounding 
parts to avoid damage.

• When removing and installing the front wheel speed sensor, make sure that the pole piece at the 

end does not contact with surrounding parts to avoid damage.

Post-installation operation
• Using your fingers, press the Ball Joint Dust Cover to 

check for a crack or damage.

• Check the beam direction of the headlamp (Low beam) 

(Refer to GROUP 54A 

− Headlamp Aiming ).

ACB04950

5

9.5 ± 2.5 N·m

N

7

110 ± 11 N·m

25 ± 5 N·m

71 ± 10 N·m

8.5 ± 1.5 N·m

100 ± 10 N·m

AB

1

2

3

N

13 ± 2 N·m

11*

6

8*

9

10

4

39 ± 6 N·m

12

11

270 ± 27 N·m

<RH SIDE>

The parts indicated by * are the nuts with friction coefficient stabilizer. In removal, ensure there is 
no damage, clean dust and soiling from the bearing and thread surfaces, and tighten them to the 
specified torque.

Removal steps 

<<

A

>>

>>

B

<<

1.

Driveshaft nut

2.

Front wheel speed sensor

3.

Brake hose bracket

<<

B

>>

4.

Caliper assembly

5.

Front height sensor to lower arm 
connection <Vehicles with 
discharge headlamp>

6.

Brake disc

Removal steps (Continued)

FRONT AXLE HUB ASSEMBLY

FRONT AXLE

26-8

REMOVAL SERVICE POINTS

<<A>> DRIVESHAFT NUT REMOVAL

1. The staked portion of the driveshaft nut must face 

upwards.

CAUTION

• Make sure that the lock nut chisel is set in the 

correct direction. Otherwise, the groove or 
thread in the driveshaft may be broken, or the 
tip of the chisel may be chipped.

• Never use a chisel which tip is damaged.

ACB02689

MB992700

AB

For how to use the lock nut chisel, refer to the 
manufacturer's operating instructions.

2. Set the special tool lock nut chisel (MB992700) in 

the groove of the driveshaft with its "UPPER" 
mark facing upwards. Then strike the staked 
portion of the driveshaft nut with the chisel and a 
hammer to raise up.

CAUTION

Be careful not to damage the thread of the drive-
shaft.

ACA03657

AE

Raise up staked portion

Groove

3. Raise up the staked portion of the driveshaft nut 

until it does not interfere with the shaft thread.

CAUTION

• Never use a impact wrench to loosen the 

driveshaft nut.

• Do not apply the vehicle weight on the wheel 

bearing with the driveshaft nut loosened. Oth-
erwise, the wheel bearing may be broken.

AC102462

MB990767

AB

4. Use special tool front hub and flange yoke holder 

(MB990767) to counter the hub as shown in the 
figure to remove the driveshaft nut.

<<B>> CALIPER ASSEMBLY REMOVAL

1. Remove the caliper assembly with brake hose.

2. Secure the removed caliper assembly with a wire 

or other similar material at a position where it will 
not interfere with the removal and installation of 
the hub knuckle assembly.

<<C>> STABILIZER LINK 
DISCONNECTION

<<

C

>>

>>

A

<<

7.

Stabilizer link connection

8.

Nut (lower arm ball joint 
connection)

<<

D

>>

9.

Self-locking nut (tie-rod end 
connection)

<<

E

>>

10. Driveshaft and hub knuckle 

connection

11. Hub knuckle assembly and strut 

mounting bolt and nuts

12. Hub knuckle assembly

Removal steps (Continued)

AC613526 AB

Stabilizer link

Strut assembly

Hexagon wrench

Stabilizer link and
strut connection nut

FRONT AXLE HUB ASSEMBLY

FRONT AXLE

26-9

Use a hexagon wrench to remove the stabilizer link 
and strut connection nut as shown in the figure.

<<D>> SELF-LOCKING NUT (TIE-ROD 
END CONNECTION) REMOVAL

CAUTION

• Do not remove the nut from ball joint. Loosen 

it and use the special tool to avoid possible 
damage to ball joint threads.

AC208247AJ

Cord

Bolt

MB991897
or
MB992011

Nut

Ball joint

Hang the special tool with cord to prevent it 
from falling. 

1. Install special too ball joint remover (MB991897 or 

MB992011) as shown in the figure.

AC104739AB

Parallel

Knob

Bolt

Correct

Wrong

2. Turn the bolt and knob to make the special tool 

jaws parallel, then hand-tighten the bolt. After 
tightening, check that the jaws are still parallel.

NOTE: To adjust the special tool jaws to be paral-
lel, set the orientation of the knob as shown in the 
figure.

3. Unscrew the bolt to disconnect the ball joint.

<<E>> DRIVESHAFT AND HUB KNUCKLE 
DISCONNECTION

AC504925

Oil seal

Magnetic
encoder

AC

Wheel
bearing

CAUTION

• The wheel speed detection magnetic encoder 

collects metallic particles easily, because it is 
magnetised. Make sure that the magnetic 
encoder does not collect metallic particles.

AC303949

MB990767

MB990242

MB991354

MB990244
(Three)

AB

When removing the driveshaft, make sure that 
it does not contact with the wheel speed 
detection magnetic encoder (integrated with 
the inner oil seal) to avoid damage.

If the driveshaft is seized, use the following special 
tools to push the driveshaft out from the hub:

• Puller shaft (MB990242)

• Puller bar (MB990244)

• Front hub and flange yoke holder (MB990767)

• Puller body (MB991354)

 

 

 

 

 

 

 

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