Mitsubishi Outlander (2013+). Manual - part 274

 

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Mitsubishi Outlander (2013+). Manual - part 274

 

 

BALANCER CHAIN <4B12>

ENGINE OVERHAUL

11B-50

1. Wipe the dirt on the crankshaft sprocket and the 

crankshaft using a rag, and then remove the 
grease from the portion shown in the illustration.

NOTE: Remove grease to prevent a drop in the 
coefficient of friction of the pressing portion 
caused by adhesion of oil.

AK502753AC

Timing mark

Balancer chain
link plate
(orange)

2. Align the timing mark of the balancer shaft module 

sprocket with that of the balancer shaft module.

3. Insert a hexagonal bar wrench (3 mm) as 

illustrated to prevent the balancer shaft module 
sprocket from moving.

4. Loop the balancer chain, aligning its link plate 

(orange) with the timing mark.

5. Install the crankshaft sprocket on the crankshaft.

NOTE: Do not push in the crankshaft sprocket to 
the normal position. Push it in only up to the tip of 
the crankshaft.

AK502754

AK503334AC

Crankshaft
sprocket
timing mark

Key groove

6. While slanting the balancer shaft module, align 

the link plate (blue) of another balancer chain with 
the timing mark of the crankshaft sprocket to loop. 
Gradually push in the crankshaft sprocket and fit it 
into the key groove of the crankshaft. Then, install 
the balancer shaft module on the ladder frame.

NOTE: Make sure that the balancer shaft module 
is completely intimate contact with the ladder 
frame.

NOTE: Make sure that the key groove of the 
crankshaft is aligned with the contact surface of 
the cylinder block and ladder frame as shown in 
the illustration.

AK503386AC

Balancer shaft 
module bolt

7. Apply an appropriate and minimum amount of 

engine oil to the screw thread of the balancer 
shaft module bolt.

AK502804

1

2

3

4

AC

8. Tighten bolts to the specified torque of 20 N

⋅m 

according to the assembly order in the illustration, 
retighten them to 44 N

⋅m, and then completely 

loosen them.

AK503158AC

 135˚

MB991614

BALANCER CHAIN <4B12>

ENGINE OVERHAUL

11B-51

9. After tightening them to the specified torque of 20 

N

⋅m again, use special tool Angle gauge 

(MB991614) to tighten them up to 135

°.

10.Pull out the hexagonal bar wrench from the 

balancer module sprocket.

AK502923

Timing mark
link plate (orange)

Timing mark
link plate (blue)

Crank shaft
sprocket
timing mark

Key groove

Balancer shaft
sprocket
timing mark

AD

11.Make sure that the respective timing mark is 

aligned with each other as illustrated.

12.Install the balancer chain tensioner lever and 

balancer chain guide.

>>C<< BALANCER SHAFT CHAIN 
TENSIONER INSTALLATION

AK502940

1. Attach the chain tensioner to the ladder frame.

CAUTION

Install the chain tensioner precisely in place after 
installing the tensioner lever and chain guide to 
prevent the plunger of the chain tensioner from 
jumping out.

2. Remove the hard wire (piano wire, etc.) of 

φ1.5 or 

hexagonal bar wrench (1.5 mm) from the 
tensioner. This enables the plunger of the chain 
tensioner to push the balancer shaft tensioner 
lever to keep the balancer shaft chain tight.

>>D<< REAR OIL SEAL INSTALLATION

CAUTION

Do not apply oil to the circumference of the oil 
seal and oil seal pressing hole on the cylinder 
block side to prevent teeth from pulling out.

AK502871AC

MD998718

After applying a small amount of engine oil to the oil 
seal lip, use special tool Rear oil seal installer 
(MD998718) to press fit the oil seal.

>>E<< DRIVE PLATE BOLT 
INSTALLATION

1. Clean off sealant and oil of thread of crankshaft 

and drive plate bolts.

AK503335

AC

MB991883

2. Use special tool Flywheel stopper (MB991883) to 

secure the drive plate.

AK600847AB

BALANCER CHAIN <4B12>

ENGINE OVERHAUL

11B-52

3. Apply engine oil to thread of crankshaft and bolt 

seat area of drive plate.

4. Apply the sealant to the thread of drive plate bolts.

Specified sealant:

ThreeBond 1324 or equivalent

AK603576

1

2

3

4

5

6

7

AC

5. Tighten drive plate bolts to temporary torque of 40 

N

⋅m in the order shown to illustration.

6. Tighten drive plate bolts to specified torque of 130 

N

⋅m in the order shown in the illustration.

PISTON AND CONNECTING ROD

ENGINE OVERHAUL

11B-53

PISTON AND CONNECTING ROD

REMOVAL AND INSTALLATION

M1113008403903

AK603501

1

2

3

4

5

6

7

8

9

10

11

5.0 N·m 

 

20 N·m   +90˚

AC

Apply engine oil to
all moving parts
before installation.

Removal sequence 

>>G<<

1. Connecting rod cap bolt

<<A>>

>>F<<

2. Connecting rod cap

>>E<<

3. Connecting rod bearing

>>E<<

4. Connecting rod bearing

>>D<<

5. Piston connecting rod assembly

>>C<<

6. Piston ring No. 1

>>C<<

7. Piston ring No. 2

>>B<<

8. Oil ring

<<B>>

>>A<<

9. Piston pin
10. Piston
11. Connecting rod

REMOVAL SERVICE POINTS

<<A>> CONNECTING ROD REMOVAL

AK502531AD

2

Cylinder No.

 

 

 

 

 

 

 

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