Mitsubishi Outlander (2013+). Manual - part 273

 

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Mitsubishi Outlander (2013+). Manual - part 273

 

 

OIL PUMP CHAIN <4B11>

ENGINE OVERHAUL

11B-46

>>D<< REAR OIL SEAL INSTALLATION

CAUTION

Do not apply oil to the circumference of the oil 
seal and oil seal pressing hole on the cylinder 
block side to prevent teeth from pulling out.

AK502871AC

MD998718

After applying a small amount of engine oil to the oil 
seal lip, use special tool Rear oil seal installer 
(MD998718) to press fit the oil seal.

>>E<< DRIVE PLATE BOLT 
INSTALLATION

1. Clean off sealant and oil of thread of crankshaft 

and drive plate bolts.

AK502869AC

MB991883

2. Use special tool Flywheel stopper (MB991883) to 

secure the drive plate.

AK600847AB

3. Apply engine oil to thread of crankshaft and bolt 

seat area of drive plate.

4. Apply the sealant to the thread of drive plate bolt.

Specified sealant:

ThreeBond 1324 or equivalent

AK603576

1

2

3

4

5

6

7

AC

5. Tighten drive plate bolt to temporary torque of 40 

N

⋅m in the order shown to illustration.

6. Tighten drive plate bolt to specified torque of 130 

N

⋅m in the order shown in the illustration.

BALANCER CHAIN <4B12>

ENGINE OVERHAUL

11B-47

BALANCER CHAIN <4B12>

REMOVAL AND INSTALLATION

M1113032200358

AK603009

1

2

3

5

6

8

7

4

24 ± 2 N·m

9

10

11

10 ± 2 N·m

10 ± 2 N·m

10 ± 2 N·m

20 N·m   44 N·m   0 N·m   20 N·m   +135˚

40 N·m   
130 N·m

Apply engine oil to
all moving parts
before installation.

AI

Removal steps 

<<A>>

>>E<<

1. Drive plate bolt
2. Adapter plate
3. Drive plate

>>D<<

4. Rear oil seal

<<B>>

>>C<<

5. Balancer shaft chain tensioner
6. Balancer shaft tensioner lever

7. Balancer shaft chain guide

<<B>>

>>B<<

8. Balancer shaft module

<<B>>

>>B<<

9. Balancer chain

<<B>>

>>B<<

10.Crankshaft sprocket

<<C>>

>>A<<

11. Ladder frame

Removal steps (Continued)

BALANCER CHAIN <4B12>

ENGINE OVERHAUL

11B-48

REMOVAL SERVICE POINTS

<<A>> DRIVE PLATE BOLT REMOVAL

AK502869AC

MB991883

1. Use special tool Flywheel stopper (MB991883) to 

secure the drive plate.

2. Remove the drive plate bolts.

<<B>> BALANCER SHAFT CHAIN 
TENSIONER / CRANKSHAFT SPROCKET 
/ BALANCER CHAIN / BALANCER SHAFT 
MODULE REMOVAL

CAUTION

Reliably secure the plunger of the chain ten-
sioner with hard wire to prevent it from jumping 
out of the main body.

AK502940

1. Push in the balancer shaft tensioner lever by hand 

and push in the plunger of the chain tensioner 
until it contacts the bottom. Then, insert hard wire 
(piano wire, etc.) of 

φ1.5 or hexagonal bar wrench 

(1.5 mm) into the plunger fixing hole to secure.

2. Remove the balancer shaft chain tensioner.

AK502754

CAUTION

The balancer shaft module must not be disas-
sembled because of assembly warranty.

3. Remove the crankshaft sprocket, balancer chain 

and balancer shaft module as a unit.

<<C>> LADDER FRAME REMOVAL

AK502755AC

Boss

1. Pry the illustrated position with a screwdriver or 

tap the boss with a hammer.

AK502756

2. If the ladder frame does not come off, insert a 

flatblade screwdriver into the gap between the 
ladder frame and bearing cap as shown in the 
illustration and lightly pry it to remove the ladder 
frame.

BALANCER CHAIN <4B12>

ENGINE OVERHAUL

11B-49

INSTALLATION SERVICE POINTS

>>A<< LADDER FRAME INSTALLATION

CAUTION

Be sure to remove liquid gasket that has entered 
mounting holes.

1. Completely remove liquid gasket adhering to the 

cylinder block and ladder frame.

CAUTION

Sufficiently check that there is no residual oil on 
the place where degreasing is performed. If fin-
gerprints are left, do not touch it with bare hands 
after the degreasing, since the oils from your fin-
gers will harm the seal ability.

2. Degrease the surface where the liquid gasket is 

applied and the contact surface between the 
cylinder block and ladder frame.

AK502868

1 mm

8.5 mm

3 mm

8.5 mm

1.75 mm

3 mm

AC

3. Squeeze liquid gasket of 

φ2.5 ± 0.5 mm in 

thickness and apply it to the illustrated position of 
the ladder frame.

Specified sealant:

ThreeBond 1217G or equivalent

AKB00722AB

1

3

6

2

4

5

7

9

8

10

4. Tighten the ladder frame to the specified torque of 

24 

± 2 N⋅m in the order shown in the illustration.

>>B<< CRANKSHAFT SPROCKET / 
BALANCER CHAIN / BALANCER SHAFT 
MODULE INSTALLATION

When the new balancer shaft module is installed, 
supply oil to the oil pump and the balancer shaft 
bearing in the balancer shaft module using the fol-
lowing procedures.

AK503559AC

Balancer shaft sprocket

a. Clean the inside of the removed oil pan. Put the 

balancer shaft module carefully into the oil pan so 
that the oil inlet can be upward. 

b. Pour the engine oil so that the two-third of the 

balancer module can be immersed.

c. Also, pour approximate 50 cc of engine oil from 

the oil inlet.

d. By giving four clockwise rotations or more to the 

balancer shaft sprocket, the oil is supplied to the 
oil pump and the balancer shaft bearing.

AK603521AE

Crankshaft sprocket

Crankshaft

Engine
front

: Wipe clean with a rag.
: Wipe clean with a rag and degrease.

 

 

 

 

 

 

 

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