Mitsubishi Outlander (2013+). Manual - part 252

 

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Mitsubishi Outlander (2013+). Manual - part 252

 

 

Removal steps 

<<

A

>>

>>

F

<<

1.

Camshaft bearing front cap 
assembly

>>

E

<<

2.

Camshaft bearing

<<

B

>>

>>

D

<<

3.

Camshaft bearing oil feeding cap 
(exhaust side)

<<

B

>>

>>

D

<<

4.

Camshaft bearing cap (exhaust 
side)

<<

B

>>

>>

D

<<

5.

Camshaft bearing cap (exhaust 
side)

<<

B

>>

>>

D

<<

6.

Camshaft bearing thrust cap 
(exhaust side)

>>

E

<<

7.

Camshaft and camshaft sprocket 
assembly (exhaust side)

>>

E

<<

8.

Camshaft bearing

<<

B

>>

>>

D

<<

9.

Camshaft bearing oil feeding cap 
(inlet side)

<<

B

>>

>>

D

<<

10. Camshaft bearing cap (inlet side)

<<

B

>>

>>

D

<<

11. Camshaft bearing cap (inlet side)

<<

B

>>

>>

D

<<

12. Camshaft bearing thrust cap (inlet 

side)

13. Camshaft and camshaft sprocket 

assembly (inlet side)

Spark plug (Refer to GROUP 16 

− 

Ignition System, Ignition Coil ).

<<

C

>>

>>

C

<<

14. Valve tappet

<<

D

>>

>>

B

<<

15. Valve spring retainer lock
16. Valve spring retainer
17. Valve spring

<<

E

>>

>>

A

<<

18. Valve stem seal

VALVE STEM SEAL

ENGINE MECHANICAL

11A-31

REMOVAL SERVICE POINTS

<<A>> CAMSHAFT BEARING FRONT 
CAP ASSEMBLY REMOVAL

1. Temporarily install the engine oil pan which was 

removed at the valve timing chain removal (Refer 
to 

P.11A-36

).

CAUTION

When supporting the engine and transmission 
assembly with a garage jack, be careful not to 
deform the engine oil pan.

2. Place a garage jack against the engine oil pan 

with a piece of wood in between to support the 
engine and transmission assembly.

AC506487

AD

MB991527

MB991454

MB991928

MB991956

AC506484

MB991527

AD

MB991454

MB991956

MB991895

3. Remove special tool engine hanger (MB991928 

or MB991895) which was installed for supporting 
the engine and transmission assembly when the 
valve timing chain was removed.

CAUTION

Be careful not to drop the camshaft bearing.

AC506745

AB

1

2

3

4

Engine front

Camshaft
bearing 
front cap
assembly

4. Loosen the camshaft bearing front cap mounting 

bolts in the order of number shown in the figure, 
and remove the camshaft bearing front cap 
assembly.

VALVE STEM SEAL

ENGINE MECHANICAL

11A-32

<<B>> CAMSHAFT BEARING OIL 
FEEDING CAP/CAMSHAFT BEARING 
CAP/CAMSHAFT BEARING THRUST CAP 
REMOVAL

CAUTION

When the camshaft bearing cap mounting bolts 
are loosened at once, the mounting bolts jump 
out by the spring force and the threads are dam-
aged. Always loosen the mounting bolts in four 
or five steps.

AC506746

AB

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

Engine front

Camshaft bearing cap

Camshaft bearing cap

Loosen the camshaft bearing cap mounting bolts in 
the order of number shown in the figure in four or five 
steps, and remove the camshaft bearing caps.

<<C>> VALVE TAPPET REMOVAL

CAUTION

• Do not use pliers or other tools to remove the 

valve tappets. Always remove them by hands.

• When reusing the removed valve tappet, it 

has to be installed in the same position as 
before. Be sure to put a tab that shows the 
original installation position on the valve tap-
pet when storing it.

AC509270

AB

Valve tappet

Remove all of the valve tappets by hands.

<<D>> VALVE SPRING RETAINER LOCK 
REMOVAL

AC509271

AB

MD998772

MB992090

MB992089

1. Screw in special tool retainer holder attachment 

(MB992090) to special tool valve spring 
compressor (MD998772), and assemble special 
tool retainer holder C (MB992089).

VALVE STEM SEAL

ENGINE MECHANICAL

11A-33

CAUTION

When removing the valve spring retainer lock, 
leave the piston of the cylinder in the TDC (Top 
Dead Centre) position. The valve may fall into the 
cylinder if the piston is not properly in the TDC 
position.

2. Install special tool MD998772 (with special tools 

MB992090 and MB992089 attached) to the 
cylinder head and compress the valve spring. 
Then, remove the valve spring retainer lock.

<<E>> VALVE STEM SEAL REMOVAL

AK502782AB

Valve stem seal

MB992085

Use special tool valve stem seal pliers (MB992085) 
to nip the base of the stem seal (where the outside 
diameter is larger) securely, and remove it by twisting 
it to the left and right.

INSTALLATION SERVICE POINTS

>>A<< VALVE STEM SEAL INSTALLA-
TION

1. Apply a small amount of engine oil to the valve 

stem seals.

CAUTION

• Valve stem seals cannot be reused.
• Do not damage the wall of the tappet hole 

when installing the valve stem seal.

AC308654AE

MD998737

Valve

Valve guide

Valve stem 
seal

Special tool valve stem seal installer 
(MD998737) must be used to install the valve 
stem seal. Improper installation of the valve 
stem seal could result in oil leaking past the 
valve guide.

2. Use special tool valve stem seal installer 

(MD998737) to press-fit a new valve stem seal in 
the valve guide using the valve stem area as a 
guide.

>>B<< VALVE SPRING RETAINER LOCK 
INSTALLATION

AC509271

AB

MD998772

MB992090

MB992089

VALVE STEM SEAL

ENGINE MECHANICAL

11A-34

In the same manner as removal, use special tool 
valve spring compressor (MD998772) with special 
tool retainer holder attachment (MB992090) and spe-
cial tool retainer holder C (MB992089) attached to 
compress the valve spring, and install the valve 
spring retainer lock.

>>C<< VALVE TAPPET INSTALLATION

1. Apply a small amount of engine oil to the valve 

tappets.

CAUTION

• Do not use pliers or other tools to install the 

valve tappets. Always install them by hand.

AC509270

AB

Valve tappet

Be sure to install the valve tappets in the 
same position as before.

2. Install the valve tappet to the cylinder head by 

hand.

>>D<< CAMSHAFT BEARING THRUST 
CAP/CAMSHAFT BEARING 
CAP/CAMSHAFT BEARING OIL FEEDING 
CAP INSTALLATION

AC506778

AB

8

8

7

7

6

6

5

5

4

4

3

3

2

2

1

1

E  5

Engine front

Camshaft bearing cap

Camshaft bearing cap

Bearing cap No.

Identification of inlet side 
and exhaust side

1. Install the camshaft bearing caps to the cylinder 

head.

NOTE: Because the camshaft bearing thrust cap 
and camshaft bearing cap are the same in shape, 
check the cap number and additionally its symbol 
to identify the inlet and exhaust sides for correct 
installation.

2. Tighten each camshaft bearing cap mounting 

bolts to the specified torque in the order of 
number shown in the figure in two or three steps.

Tightening torque: 12 

± 1 Nm

 

 

 

 

 

 

 

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