Mitsubishi Outlander (2013+). Manual - part 248

 

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Mitsubishi Outlander (2013+). Manual - part 248

 

 

ON-VEHICLE SERVICE

ENGINE MECHANICAL

11A-15

8. If there is a cylinder with compression or a 

compression difference that is outside the limit, 
pour a small amount of engine oil through the 
spark plug hole, and repeat the operations in 
steps from 5 to 7.
(1) If the compression increases after oil is added, 

the cause of the malfunction is a worn or 
damaged piston ring and/or cylinder inner 
surface.

(2) If the compression does not rise after oil is 

added, the cause is a burnt or defective valve 
seat, or pressure is leaking from the gasket.

9. Connect the injector connector.

10.Install the spark plugs and spark plug cables.

ACB05017

MB992747, MB992748, MB991827

MB992744, MB991824

AB

MB992745, MB991910

Diagnosis connector

11.Use the M.U.T.-III to erase the diagnosis codes.

NOTE: This will erase the diagnosis code result-
ing from the injector connectors being discon-
nected.

MANIFOLD VACUUM CHECK

M1111002702587

ACB05017

MB992747, MB992748, MB991827

MB992744, MB991824

AB

MB992745, MB991910

Diagnosis connector

1. Before inspection, set the vehicle to the 

pre-inspection condition.

2. Turn the ignition switch to "LOCK" (OFF) position.

3. Connect the M.U.T.-III to the diagnosis connector.

AK502601AD

Plug

PCV valve

Vacuum gauge

4. Disconnect the ventilation hose from the positive 

crankcase ventilation (PCV) valve, and then 
connect a vacuum gauge to the ventilation hose. 
Plug the PCV valve.

5. Start the engine and check that idle speed is 

approximately 650 r/min<4B11> or 750 
r/min<4B12>.

6. Check the intake manifold vacuum.

Limit: Minimum 60 kPa

7. Turn off the ignition switch.

8. Remove the vacuum gauge and then connect the 

ventilation hose to the PCV valve.

9. Disconnect the M.U.T.-III.

CRANKSHAFT PULLEY

ENGINE MECHANICAL

11A-16

CRANKSHAFT PULLEY

REMOVAL AND INSTALLATION

M1112001604821

Pre-removal Operation
• Engine Room Under Cover Front A, B and Engine Room 

Side Cover (RH) Removal (Refer to GROUP 51 

− Under 

Cover ).

Post-installation Operation
• Drive Belt Tension Check (Refer to 

P.11A-8

).

• Engine Room Under Cover Front A, B and Engine Room 

Side Cover (RH) Installation (Refer to GROUP 51 

− Under 

Cover ).

ACB00863AB

2

3

4

1

210 N·m   0 N·m   210 N·m

(Engine oil)

Removal steps 

<<

A

>>

>>

B

<<

1.

Drive belt

<<

B

>>

>>

A

<<

2.

Crankshaft pulley centre bolt

<<

B

>>

>>

A

<<

3.

Crankshaft pulley washer

<<

B

>>

>>

A

<<

4.

Crankshaft pulley

REMOVAL SERVICE POINTS

<<A>> DRIVE BELT REMOVAL

To introduce the serpentine drive system with the 
auto-tensioner, the following operations will be 
required.

WARNING

Be sure to set the tool to the hexagonal part 
securely to prevent the tool from falling off 
because the tension of the auto-tensioner is 
high.

ACC00376AB

L-shaped 
hexagon wrench

1. Securely set the tool to the hexagonal part of the 

auto-tensioner.

2. Rotate the auto-tensioner anti-clockwise.

3. Insert the L-shaped hexagon wrench into the 

auto-tensioner hole to fix the auto-tensioner.

CRANKSHAFT PULLEY

ENGINE MECHANICAL

11A-17

CAUTION

To reuse the drive belt, draw an arrow indicating 
the rotating direction on the back of the belt 
using chalk to install the same direction.

4. Remove the drive belt.

<<B>> CRANKSHAFT PULLEY CENTRE 
BOLT/CRANKSHAFT PULLEY 
WASHER/CRANKSHAFT PULLEY 
REMOVAL

ACB01872AB

MD998719

MB990767

1. Use the following special tools to support the 

crankshaft pulley:

• Front hub and flange yoke holder (MB990767)

• Pin (MD998719)

2. Loosen the crankshaft pulley centre bolt and 

remove the crankshaft pulley washer and 
crankshaft pulley.

INSTALLATION SERVICE POINTS

>>A<< CRANKSHAFT PULLEY/CRANK-
SHAFT PULLEY WASHER/CRANKSHAFT 
PULLEY CENTRE BOLT INSTALLATION

AC606441

AD

: Wipe clean with a rag.
: Wipe clean with a rag and degrease.
: Apply a small amount of engine oil.

Crankshaft
pulley centre bolt

Crankshaft
pulley washer

Crankshaft
pulley

Crankshaft

Crankshaft
sprocket

Engine front

1. Wipe off the dirt on the crankshaft sprocket, 

crankshaft and crankshaft pulley as shown in the 
figure using a rag, and then degrease the areas.

NOTE: Degrease them to prevent drop in the fric-
tion coefficient of the pressed area which is 
caused by oil adhesion.

2. Install the crankshaft pulley.

3. Wipe off the dirt on the crankshaft pulley washer 

and the crankshaft pulley centre bolt as shown in 
the figure using a rag.

4. Apply an adequate and minimum amount of 

engine oil to the thread of the crankshaft pulley 
centre bolt and the lower area of the flange.

ACB01872AB

MD998719

MB990767

5. Use the following special tools as during removal 

to support the crankshaft pulley:

CRANKSHAFT PULLEY

ENGINE MECHANICAL

11A-18

• Front hub and flange yoke holder (MB990767)

• Pin (MD998719)

6. Tighten the crankshaft pulley centre bolt to the 

specified torque.

Tightening torque: 210 N

m

7. Loosen the crankshaft pulley centre bolt fully.

8. Tighten the crankshaft pulley centre bolt to the 

specified torque again.

Tightening torque: 210 N

m

>>B<< DRIVE BELT INSTALLATION

CAUTION

• To reuse the drive belt, install it by aligning 

the arrow mark on the backside of belt 
marked at the removal with the rotating direc-
tion.

AC704717AG

Drive belt

Notched pulley

Flat pulley

Check that the notches of the notched pulley and 

the notches of the drive belt are fit correctly.

ACB00849

AB

Alternator
pulley

Idler pulley

Idler pulley

Drive belt 

Drive belt 
auto-tensioner 
pulley 

A/C compressor 
pulley

Water pump
pulley

Crankshaft 
pulley

Check that the drive belt is installed in the 
centre of the flat surface of the flat pulley.

1. Install the drive belt to each pulley as shown in the 

figure.

WARNING

Be sure to set the tool to the hexagonal part 
securely to prevent the tool from falling off 
because the tension of the auto-tensioner is 
high.

ACC00376AB

L-shaped 
hexagon wrench

2. Securely set the tool to the hexagonal part of the 

auto-tensioner.

3. Rotate the auto-tensioner anti-clockwise and 

remove the L-shaped hexagon wrench fixing the 
auto-tensioner.

4. Apply tension to the drive belt while slowly turning 

the auto-tensioner clockwise.

 

 

 

 

 

 

 

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