Mitsubishi Outlander (2013+). Manual - part 21

QUARTER INNER LOWER

WELDED PANEL REPLACEMENT

3-29

Sound dampening foam material: 3M ATD 
Part No.08463

5. Wait 2 hours after filling the sound dampening 

foam material to remove the bolt and aluminium 
tape, then melt the sound dampening foam 
material with a soldering gun so a clip, etc. can 
thoroughly be inserted in the hole filled with sound 
dampening foam material.

QUARTER INNER LOWER

M4030001100338

CAUTION

When repairing the area using sound dampening foam material do not use firing tools since the 
sound dampening foam material may burn.

AB100787

ABB00861 AB

Symbol

Operation description

Spot welding

MIG plug welding      : indicates two panels to be welded
                                  : indicates three panels to be welded

MIG spot welding

MIG arc welding (continuous)

Braze welding

Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded joints.)

(                                                               )

QUARTER INNER LOWER

WELDED PANEL REPLACEMENT

3-30

ABB00933

AB

REPAIR WELDS

A

Sound dampening 
foam material

(With the side outer panel removed)

70 mm

A

C

B

Right side

Right side

Left side

B

(With the rear pillar reinforcement and 
rear pillar reinforcement lower removed)

QUARTER INNER LOWER

WELDED PANEL REPLACEMENT

3-31

NOTE: Refer to the Quarter Outer section on 

P.3-18

 for the welding points with the quarter outer. 

ABB00934

AB

(Left side)

(Right side)

C

C

FRONT DOOR OUTER PANEL (WELDED TYPE)

WELDED PANEL REPLACEMENT

3-32

NOTE ON REPAIR WORK

INSTALLATION

When installing the new rear pillar reinforcement 
lower part, machine the body loose panel cushion 
(MR565301 or MR435765) for replacement as 
shown and apply it to the rear pillar reinforcement 
lower part because the sound dampening foam 
material cannot be filled into the rear pillar reinforce-
ment lower.

FRONT DOOR OUTER PANEL (WELDED TYPE)

M4030001501061

ABB00880AB

Rear pillar 
reinforcement 
lower

Quarter inner 
front 

extension

 

 : Body loose panel cushion

NOTE:

35 mm

40 mm

85 mm

A

A

ABB00817

AB

Symbol

Operation description

Spot welding

MIG plug welding      : indicates two panels to be welded
                                  : indicates three panels to be welded

MIG spot welding

MIG arc welding (continuous)

Braze welding

Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded joints.)

(                                                               )