Mitsubishi Outlander (2013+). Manual - part 22

FRONT DOOR OUTER PANEL (ADHESION TYPE)

WELDED PANEL REPLACEMENT

3-33

Adhesive: Urethane body sealer

Brand: 3M ATD Part No.08684, 08782 or 
equivalent

NOTE: After hemming the new front door panel outer part, MIG spot weld the flange overlap section at a pitch 
of 50 mm.

FRONT DOOR OUTER PANEL (ADHESION TYPE)

M4030001701139

ABB00805

A

REPAIR WELDS

 50 mm

AB

A

 : Adhesive

NOTE:

ABB00818AB

Symbol

Operation description

Spot welding

MIG plug welding      : indicates two panels to be welded
                                  : indicates three panels to be welded

MIG spot welding

MIG arc welding (continuous)

Braze welding

Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded joints.)

(                                                               )

FRONT DOOR OUTER PANEL (ADHESION TYPE)

WELDED PANEL REPLACEMENT

3-34

• Adhesive 1: Urethane body sealer

Brand: 3M ATD Part No.08684, 08782 or 

equivalent

• Adhesive 2: Epoxyayresin adhesive

Brand: 3M ATD Part No.8115 or equivalent

NOTE ON REPAIR WORK

INSTALLATION

1. When installing the new front door panel outer 

part, grind the bonding surface and remove the 
paint to improve adhesion. Then, degrease the 
front door panel outer.

2. Install the front door panel outer and hem it. Then, 

wipe off the adhesive that squeezed out.

ABB00806

REPAIR WELDS

AB

A

A

: Adhesive 1
: Adhesive 2

NOTE:

REAR DOOR OUTER PANEL (WELDED TYPE)

WELDED PANEL REPLACEMENT

3-35

REAR DOOR OUTER PANEL (WELDED TYPE)

M4030001600797

Adhesive: Urethane body sealer

Brand: 3M ATD Part No.08684, 08782 or 
equivalent

NOTE: After hemming the new front door panel outer part, MIG spot weld the flange overlap section at a pitch 
of 50 mm.

ABB00819AB

Symbol

Operation description

Spot welding

MIG plug welding      : indicates two panels to be welded
                                  : indicates three panels to be welded

MIG spot welding

MIG arc welding (continuous)

Braze welding

Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded joints.)

(                                                               )

ABB00807

A

A

AB

REPAIR WELDS

 50 mm

 : Adhesive

NOTE:

REAR DOOR OUTER PANEL (ADHESION TYPE)

WELDED PANEL REPLACEMENT

3-36

REAR DOOR OUTER PANEL (ADHESION TYPE)

M4030001800779

• Adhesive 1: Urethane body sealer

Brand: 3M ATD Part No.08684, 08782 or 

equivalent

• Adhesive 2: Epoxyayresin adhesive

Brand: 3M ATD Part No.8115 or equivalent

NOTE ON REPAIR WORK

INSTALLATION

1. When installing the new rear door panel outer 

part, grind the bonding surface and remove the 
paint to improve adhesion. Then, degrease the 
rear door panel outer.

2. Install the rear door panel outer and hem it. Then, 

wipe off the adhesive that squeezed out.

ABB00820AB

Symbol

Operation description

Spot welding

MIG plug welding      : indicates two panels to be welded
                                  : indicates three panels to be welded

MIG spot welding

MIG arc welding (continuous)

Braze welding

Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded joints.)

(                                                               )

ABB00808

A

AB

A

REPAIR WELDS

: Adhesive 1
: Adhesive 2

NOTE: