Mitsubishi Outlander (2013+). Manual - part 20

QUARTER INNER

WELDED PANEL REPLACEMENT

3-25

QUARTER INNER

M4030012001446

CAUTION

When repairing the area using sound dampening foam material do not use firing tools since the 
sound dampening foam material may burn.

ABB00860AB

Symbol

Operation description

Spot welding

MIG plug welding      : indicates two panels to be welded
                                  : indicates three panels to be welded

MIG spot welding

MIG arc welding (continuous)

Braze welding

Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded joints.)

(                                                               )

ABB00925

A

AB

Sound dampening 
foam material

(With the side outer panel removed)

REPAIR WELDS

(With the rear pillar reinforcement and 
rear pillar reinforcement lower removed)

70 mm

A

C

B

H

G

E

F

D

Right side

Right side

Left side

QUARTER INNER

WELDED PANEL REPLACEMENT

3-26

ABB00926

AB

Right side

Left side

Sound dampening 
foam material

(Right side)

(Left side)

AB

B

D

C

C

QUARTER INNER

WELDED PANEL REPLACEMENT

3-27

NOTE: Refer to the Quarter Outer section on 

P.3-18

 for the welding points with the quarter outer. 

ABB00927

AB

Left side

(Right side)

Left side

10.0 ± 4.0 N·m

E

F

G

H

Sound dampening 
foam material

QUARTER INNER

WELDED PANEL REPLACEMENT

3-28

NOTE ON REPAIR WORK

INSTALLATION

1. When installing the new quarter panel upper inner 

parts, machine the body loose panel cushion 
(MR565301 or MR435765) for replacement as 
shown and apply it to the quarter panel upper 
inner parts because the sound dampening foam 
material cannot be filled into the quarter panel 
upper inner.

2. When installing the new rear pillar reinforcement 

lower part, machine the body loose panel cushion 
(MR565301 or MR435765) for replacement as 
shown and apply it to the rear pillar reinforcement 
lower part because the sound dampening foam 
material cannot be filled into the rear pillar 
reinforcement lower.

3. When installing the new gate pillar reinforcement 

parts, in order to prevent the dripping of sound 
dampening foam material to be filled into the gate 
pillar in the next process, install the rear end 
silencer side to the gate pillar lower bulkhead, and 
then apply the butyl-tape to close the gap of the 
rear end silencer side.

4. After installing the quarter panel extension rear 

lower, seal the hole and flange with sheet-metal 
tape, and then fill the hole with the sound 
dampening foam material as shown in the figure 
of the instructions.

ABC00079AB

Roof side rail 
reinforcement 
rear

Quarter inner 
upper panel 

 : Body loose panel cushion

NOTE:

40 mm

40 mm

A

A

Side outer 
panel

80 mm

ABB00880AB

Rear pillar 
reinforcement 
lower

Quarter inner 
front 

extension

 

 : Body loose panel cushion

NOTE:

35 mm

40 mm

85 mm

A

A

ABB00891

Gate pillar 
lower bulkhead

AB

Rear end 
silencer side

ABB00871AB

B

B

Gate pillar lower 
reinforcement

Gate inner pillar
extension lower

 : 

Sound dampening foam material

NOTE: