Mitsubishi Outlander (2013+). Manual - part 19

ROOF

WELDED PANEL REPLACEMENT

3-21

(1) Machine the body loose panel cushion 

(MR565301 or MR435765) for replacement as 
shown and apply it to the body side because 
the sound dampening foam material cannot be 
filled into the wheel arch.

(2) Apply the body sealant in advance to the 

areas as shown.

ROOF

M4030011001744

ABC00062

AB

Left side

 : Body sealant

NOTE:

ABB00938

AB

Symbol

Operation description

Spot welding

MIG plug welding      : indicates two panels to be welded
                                  : indicates three panels to be welded

MIG spot welding

MIG arc welding (continuous)

Braze welding

Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded joints.)

(                                                               )

ROOF

WELDED PANEL REPLACEMENT

3-22

Adhesive: Urethane body sealer
Brand: 3M ATD Part No.08684, 08782 or 
equivalent

NOTE ON REPAIR WORK

INSTALLATION

When installing the new roof carrier bracket and roof 
rail bracket, install the roof rack seal to avoid water 
ingress.

ABB00939AB

A

REPAIR WELDS

5.5 ± 1.5 N·m

<Vehicles without sunroof>

<Vehicles without sunroof>

A

A

A

AB900631AB

Roof rack seal 

REAR END CROSSMEMBER

WELDED PANEL REPLACEMENT

3-23

REAR END CROSSMEMBER

M4030015000743

ABB00816

AB

Symbol

Operation description

Spot welding

MIG plug welding      : indicates two panels to be welded
                                  : indicates three panels to be welded

MIG spot welding

MIG arc welding (continuous)

Braze welding

Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded joints.)

(                                                               )

ABB00821

AB

A

REPAIR WELDS

A

REAR FLOOR

WELDED PANEL REPLACEMENT

3-24

REAR FLOOR

M4030010001309

NOTE: Refer to the Rear End Crossmember section on 

P.3-23

 for the welding points with the rear end panel.

ABB00828AB

Symbol

Operation description

Spot welding

MIG plug welding      : indicates two panels to be welded
                                  : indicates three panels to be welded

MIG spot welding

MIG arc welding (continuous)

Braze welding

Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded joints.)

(                                                               )

ABB00827

REPAIR WELDS

AB

A

ABB00826

AB

A

B

B

AB